Description
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Model List:
- HD785-5 Dump Truck
- 1. COVER
- 2. CONTENTS
- 3. Front Axle, F/T, Chassis, HD7855 (common to all specifi cations)
- 4. Tire Assembly (including Tires), Rear Axle, HD7855
- 5. Platform, Cabin, HD7855
- 6. Body Assembly (Including Body), HD7855
- 7. LIST OF JIGS, TOOLS, AND CONSUMABLES FOR FIELD ASSEMBLING (1/3)
- 8. LIST OF JIGS, TOOLS, AND CONSUMABLES FOR FIELD ASSEMBLING (2/3)
- 9. LIST OF JIGS, TOOLS, AND CONSUMABLES FOR FIELD ASSEMBLING (3/3)
- 10. LIST OF TOUCHUP COATING ON BODY FOR OVERSEAS SPECIFICATIONS
- 11. SKETCHES OF SPECIAL TOOLS
- 12. MANHOURS, WORKERS NEEDED FOR LOCAL ASSEMBLY
- 13. ASSEMBLING PROCEDURES ON SITE
- 13.1. LIFTING AND MOUNTING REAR AXLE ASSEMBLY
- 13.2. LIFTING CHASSIS ASSEMBLY
- 13.3. TRANSFERRING CHASSIS ASSEMBLY ONTO REAR AXLE ASSEMBLY
- 13.4. CONNECTING RODS TO REAR AXLE SUSPENSION
- 13.5. PLACING MOUNT FOR FRONT SIDE
- 13.6. CONNECTING REAR AXLE AND PARKING BRAKE LINE
- 13.7. LIFTING FRONT AXLE ASSEMBLY
- 13.8. ASSEMBLING FRONT AXLE
- 13.9. CONNECTING TIE ROD OF STEERING CYLINDER
- 13.10. CONNECTING FRONT AXLE HOSES
- 13.11. INSTALLING STEPS ON ASHAPED ARM AND BUMPER
- 13.12. INSTALLING FRONT TIRES
- 13.13. INSTALLING PROPELLER SHAFT
- 13.14. INSTALLING FUEL TANK (1/2)
- 13.15. INSTALLING FUEL TANK (2/2)
- 13.16. INSTALLING LEFT AND RIGHTHAND STAYS OF FRAME
- 13.17. INSTALLING LEFT AND RIGHTHAND FENDERS
- 13.18. INSTALLING FRONT SUPPORTS
- 13.19. INSTALLATION OF FRONT SUPPORT (40 C SPECIFICATION FOR POLYUS)
- 13.20. INSTALLATION OF FRONT SUPPORT (DIAGONAL LADDER LARGECAPACITY AIR CLEANER SPECIFICATION)
- 13.21. INSTALLATION OF AIR CLEANER ASSEMBLY INDICATOR HOSES (LARGECAPACITY AIR CLEANER SPECIFICATION)
- 13.22. INSTALLATION OF RIGHT FRONT SUPPORT AIR CLEANER ASSEMBLY (LARGECAPACITY AIR CLEANER SPECIFICATION)
- 13.23. CONNECTING STEERING OIL LINE
- 13.24. CONNECTION OF AIR CLEANER PIPING (LARGECAPACITY AIR CLEANER SPECIFICATION)
- 13.25. REMOVING ENGINE HOOD
- 13.26. INSTALLING RIGHTHAND PLATFORM HANDRAIL
- 13.27. INSTALLING RIGHTHAND PLATFORM
- 13.28. FIXING OF AIR CLEANER PIPING (LARGECAPACITY AIR CLEANER SPECIFICATION)
- 13.29. WIRING ALONG RIGHTHAND PLATFORM SIDE
- 13.30. WIRING IN BATTERY BOX
- 13.31. INSTALLATION OF DIAGONAL LADDER (1/3) (DIAGONAL LADDER LARGECAPACITY AIR CLEANER SPECIFICATION)
- 13.32. INSTALLATION OF DIAGONAL LADDER (2/3) (DIAGONAL LADDER LARGECAPACITY AIR CLEANER SPECIFICATION)
- 13.33. INSTALLATION OF DIAGONAL LADDER (3/3) (DIAGONAL LADDER LARGECAPACITY AIR CLEANER SPECIFICATION)
- 13.34. REPLACING SIDE BRACKET OF CABIN
- 13.35. INSTALLING HANDRAIL OF CABIN
- 13.36. INSTALLING CABIN
- 13.37. CONNECTING STEERING COLUMN
- 13.38. CLAMPING DRAIN HOSE OF AIR CONDITIONER
- 13.39. INSTALLING ROPS AND PAYLOAD LAMP
- 13.40. CONNECTING DUMP CONTROL
- 13.41. INSTALLING AIR INTAKE (1/2)
- 13.42. INSTALLING AIR INTAKE (2/2)
- 13.43. INSTALLING AIR INTAKE (1/2) (FRONT AIR INTAKE SPECIFICATION)
- 13.44. INSTALLING EXHAUST PIPE
- 13.45. DRAWING HARNESS INTO INSIDE OF CABIN
- 13.46. CONNECTING HARNESSES INSIDE CABIN (1/2)
- 13.47. CONNECTING HARNESSES INSIDE CABIN (2/2)
- 13.48. CONNECTING AIR CONDITIONER HOSES
- 13.49. INSTALLING WASHER TANK
- 13.50. INSTALLING AND CONNECTING AIR HORN
- 13.51. WIRING AROUND CABIN (1/2)
- 13.52. WIRING AROUND CABIN (2/2)
- 13.53. INSTALLATION AND CONNECTION OF FUEL FILTER (40 C SPECIFICATION FOR POLYUS)
- 13.54. CONNECTING RIGHTHAND FRONT BRAKE AND RADIATOR SURGE TANK
- 13.55. WIRING FOR HEAD LAMP
- 13.56. CONNECTING AIR CHARGE LINE
- 13.57. AIR PIPING
- 13.58. CONNECTING LEFTHAND FRONT BRAKE
- 13.59. INSTALLING PARTS AROUND HOOD
- 13.60. CHECKING FOR OIL AND COOLING WATER
- 13.61. FILLING GAS INTO AIR CONDITIONER
- 13.62. BLEEDING AIR FROM BRAKE
- 13.63. REMOVING PARTS FROM HOST CYLINDER AFTER TRANSPORTATION
- 13.64. EQUIPPING MACHINE BODY
- 13.65. INSTALLING GREASE TUBES ON HOIST CYLINDER
- 13.66. ADJUSTMENT OF BODY BOTTOM MOUNT
- 13.67. ADJUSTMENT OF BODY POSITIONER
- 13.68. WELDING BY DETERMINING DIMENSIONS WITH ACTUAL PARTS (BODY FRONT MOUNT)
- 13.69. WELDING BY DETERMINING DIMENSIONS WITH ACTUAL PARTS (SWING PREVENTION OF BODY)
- 13.70. WELDING BY DETERMINING DIMENSIONS WITH ACTUAL PARTS (EXHAUST FLANGE)
- 13.71. INSTALLING BODY SEATING SWITCH
- 13.72. INSTALLING BODY ACCESSORIES
- 13.73. PAINTING
- 13.74. BODY STOPPER PINS
- 13.75. ADJUSTMENT OF SUSPENSION
- 13.76. SMOOTHING OF FLOATING SEAL
- 14. PROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS
- 15. WORK PROCEDURES FOR TURNING OVER THE BODY
- 16. mm transportation posture (If equipped)
- 17. FIELD ASSEMBLY INSPECTION REPORT
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