Komatsu HD785-5LC Dump Truck Shop Manual CEBM013801
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Komatsu HD785-5LC Dump Truck Shop Manual CEBM013801

$50.00

  • Type Of Manual: Shop Manual
  • Manual ID: CEBM013801
  • Format: PDF
  • Size: 16.4MB
  • Number of Pages: 1152
Category:

Description

  • Model List:

    • HD785-5LC Dump Truck
  • 1. COVER
  • 2. FOREWORD
  • 3. TABLE OF CONTENTS
  • 4. SECTION A GENERAL INFORMATION
  • 4.1. MAJOR COMPONENTS AND SPECIFICATIONS
  • 4.1.1. SPECIFICATIONS
  • 4.2. GENERAL SAFETY AND OPERATING INSTRUCTIONS
  • 4.2.1. GENERAL SAFETY
  • 4.2.2. PRECAUTIONS DURING OPERATION
  • 4.2.3. PRECAUTIONS FOR MAINTENANCE
  • 4.2.4. ADDITIONAL JOB SITE RULES
  • 4.2.5. OPERATING INSTRUCTIONS
  • 4.3. WARNINGS AND CAUTIONS
  • 4.4. STANDARD CHARTS AND TABLES
  • 4.4.1. INDEX OF TABLES
  • 4.5. STANDARD VALUE TABLES
  • 5. SECTION B STRUCTURES
  • 5.1. STRUCTURAL COMPONENTS
  • 5.1.1. STRUCTURAL COMPONENTS
  • 6. SECTION C ENGINE
  • 6.1. COOLING SYSTEM
  • 6.1.1. COOLING SYSTEM
  • 6.2. ENGINE
  • 6.2.1. ENGINE
  • 6.3. AIR FILTRATION SYSTEM
  • 6.3.1. AIR FILTRATION SYSTEM
  • 7. SECTION D ELECTRICAL SYSTEM
  • 7.1. ELECTRIC SUPPLY SYSTEM
  • 7.1.1. DC ELECTRIC SUPPLY SYSTEM
  • 7.1.2. ENGINE PRELUB SYSTEM
  • 7.2. DC ELECTRICAL SYSTEM COMPONENTS
  • 7.2.1. DC ELECTRICAL SYSTEM COMPONENTS
  • 7.3. INTRODUCTION TO ELECTRICAL TROUBLESHOOTING
  • 7.3.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
  • 7.3.2. POINTS TO REMEMBER WHEN PERFORMING MAINTENANCE
  • 7.3.3. POINTS TO REMEMBER WHEN SERVICING HYDRAULIC EQUIPMENT
  • 7.3.4. CHECKS BEFORE TROUBLESHOOTING
  • 7.3.5. EXPLANATIONS OF FUNCTIONS (CONTROL MECHANISM) OF ELECTRICAL SYSTEM
  • 7.3.6. MONITOR PANEL ACTION CODES AND SERVICE MODE
  • 7.3.7. SELFDIAGNOSTIC DISPLAY METHOD FOR MONITOR PANEL AND CONTROLLERS
  • 7.3.8. TABLE OF SERVICE CODES AND ACTION CODES
  • 7.4. TRANSMISSION CONTROLLER SYSTEM TROUBLESHOOTING
  • 7.4.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING TRANSMISSION CONTROLLER
  • 7.4.2. TRANSMISSION CONTROLLER SELFDIAGNOSTIC DISPLAY CODES AND PROBLEMS ON TRUCK
  • 7.4.3. TRANSMISSION CONTROLLER SELFDIAGNOSTIC DISPLAY CODES AND PROBLEMS ON TRUCK
  • 7.5. MONITOR PANEL TROUBLESHOOTING
  • 7.5.1. MONITOR PANEL AND CONTROLLER SELFDIAGNOSTIC DISPLAY
  • 7.5.2. ACTION TAKEN BY SELFDIAGNOSTIC DEVICE AND PROBLEMS ON TRUCK
  • 7.5.3. TROUBLESHOOTING
  • 7.6. ENGINE ELECTRONIC DIAGNOSTIC SYSTEM
  • 7.6.1. ENGINE ELECTRONIC DIAGNOSTIC SYSTEM
  • 7.6.2. FAULT CODE INFORMATION (T01001)
  • 7.7. HYDRAULIC AND MECHANICAL SYSTEMS TROUBLESHOOTING
  • 7.7.1. HYDRAULIC AND MECHANICAL SYSTEMS TROUBLESHOOTING
  • 8. SECTION F TRANSMISSION
  • 8.1. TRANSMISSION
  • 8.1.1. TRANSMISSION
  • 8.1.2. TRANSMISSION
  • 8.2. TRANSMISSION OIL COOLER
  • 8.2.1. TRANSMISSION OIL COOLER
  • 8.3. DRIVELINES
  • 8.3.1. DRIVELINES
  • 8.4. AUTOMATIC SHIFT CONTROL SYSTEM
  • 8.4.1. AUTOMATIC SHIFT CONTROL SYSTEM
  • 9. SECTION G DRIVE AXLE, SPINDLES AND WHEELS
  • 9.1. TIRES AND RIMS
  • 9.1.1. TIRES AND RIMS
  • 9.2. FRONT WHEEL HUB AND SPINDLE
  • 9.2.1. FRONT WHEEL HUB AND SPINDLES
  • 9.3. FINAL DRIVE ATTACHMENTS
  • 9.3.1. FINAL DRIVE ATTACHMENTS
  • 9.4. FINAL DRIVE CENTER CASE ASSEMBLY
  • 9.4.1. FINAL DRIVE CENTER CASE ASSEMBLY
  • 9.5. FINAL DRIVE PLANETARIES AND WHEEL HUBS
  • 9.5.1. FINAL DRIVE PLANETARIES AND WHEEL HUBS
  • 10. SECTION H SUSPENSIONS
  • 10.1. FRONT SUSPENSIONS
  • 10.1.1. SUSPENSION SYSTEM
  • 10.2. REAR SUSPENSIONS
  • 10.2.1. REAR SUSPENSIONS
  • 10.3. OILING AND CHARGING PROCEDURES
  • 10.3.1. OILING AND CHARGING PROCEDURES
  • 11. SECTION J BRAKE SYSTEM
  • 11.1. BRAKE CIRCUIT OPERATION
  • 11.1.1. BRAKE CIRCUIT OPERATION
  • 11.2. BRAKE CIRCUIT COMPONENT SERVICE
  • 11.2.1. BRAKE CIRCUIT COMPONENT SERVICE
  • 11.3. BRAKE CIRCUIT CHECKOUT AND ADJUSTMENT
  • 11.3.1. BRAKE CIRCUIT CHECKOUT AND ADJUSTMENT
  • 11.3.2. TROUBLESHOOTING
  • 11.4. FRONT BRAKES
  • 11.4.1. FRONT BRAKES
  • 11.5. REAR WET DISC BRAKE ASSEMBLY
  • 11.5.1. REAR WET DISC BRAKE ASSEMBLY
  • 11.6. PARKING BRAKE
  • 11.6.1. PARKING BRAKE
  • 12. SECTION K AIR SYSTEM
  • 12.1. AIR SYSTEM
  • 12.1.1. AIR SYSTEM
  • 12.2. AIR SYSTEM COMPONENT REPAIR
  • 12.2.1. AIR SYSTEM COMPONENT REPAIR
  • 12.2.2. AIR DRYER TROUBLESHOOTING
  • 12.2.3. AIR DRYER TROUBLESHOOTING (Continued)
  • 12.3. RETARDER VALVE
  • 12.3.1. RETARDER VALVE
  • 13. SECTION L HYDRAULIC SYSTEM
  • 13.1. HYDRAULIC SYSTEM
  • 13.1.1. HYDRAULIC SYSTEM
  • 13.2. HYDRAULIC SYSTEM COMPONENT REPAIR
  • 13.2.1. HYDRAULIC SYSTEM COMPONENT REPAIR
  • 13.3. STEERING CIRCUIT
  • 13.3.1. STEERING CIRCUIT
  • 13.4. STEERING VALVE ASSEMBLY
  • 13.4.1. STEERING VALVE ASSEMBLY
  • 13.5. STEERING CIRCUIT COMPONENT REPAIR
  • 13.5.1. STEERING CIRCUIT COMPONENT REPAIR
  • 13.6. HOIST CIRCUIT OPERATION AND COMPONENT DESCRIPTION
  • 13.6.1. HOIST CIRCUIT OPERATION AND COMPONENT DESCRIPTION
  • 13.7. HOIST CIRCUIT COMPONENT REPAIR
  • 13.7.1. HOIST CIRCUIT COMPONENT REPAIR
  • 13.8. HYDRAULIC CHECKOUT
  • 13.8.1. HYDRAULIC CHECKOUT
  • 14. SECTION M OPTIONS AND SPECIAL TOOLS
  • 14.1. WIGGINS QUICK FILL FUEL SYSTEM
  • 14.1.1. WIGGINS QUICK FILL FUEL SYSTEM
  • 14.2. FAN DRIVE CLUTCH
  • 14.2.1. FAN DRIVE CLUTCH
  • 14.2.2. FAN CLUTCH REBUILD
  • 14.3. COOLANT AND OIL HEATERS
  • 14.3.1. COOLANT AND OIL HEATERS
  • 14.4. SPECIAL TOOLS
  • 14.5. PAYLOAD METER II ON BOARD WEIGHING SYSTEM
  • 14.5.1. GENERAL INFORMATION
  • 14.5.2. LIGHTS, SWITCHES AND COMPONENTS
  • 14.5.3. TIPS FOR OPERATION
  • 14.5.4. EXTERNAL DISPLAY LIGHTS
  • 14.5.5. THEORY OF OPERATION
  • 14.5.6. TYPES OF DATA STORED
  • 14.5.7. OPERATOR FUNCTIONS
  • 14.5.8. INITIAL SETUP OF PAYLOAD METER
  • 14.5.9. DISPLAYS AT STARTUP
  • 14.5.10. SETUP AND MAINTENANCE
  • 14.5.11. DOWNLOAD OF INFORMATION
  • 14.5.12. DISPLAY OF FAULT CODES
  • 14.5.13. UP FACTOR PAYLOAD CALCULATION GAIN
  • 14.5.14. PL MODE LOAD CALCULATION TIMING
  • 14.5.15. FINAL GEAR RATIO SELECTION
  • 14.5.16. BATTERY REPLACEMENT PROCEDURE
  • 14.5.17. SUSPENSION PRESSURE SENSOR
  • 14.5.18. INCLINOMETER
  • 14.5.19. PAYLOAD METER BACK PANEL
  • 14.5.20. CONNECTIONS
  • 14.5.21. PAYLOAD METER II REINITIALIZATION PROCEDURE
  • 14.5.22. PAYLOAD CIRCUIT NUMBERS
  • 14.5.23. TROUBLESHOOTING
  • 14.5.24. REALTIME PAYLOAD METER II MONITOR PROGRAM
  • 14.5.25. USING SCOPE
  • 14.5.26. GAIN ADJUSTMENT WORKSHEET
  • 14.6. EXHAUST BRAKE
  • 14.6.1. EXHAUST BRAKE
  • 14.7. AUTOMATIC SPIN REGULATOR (ASR) SYSTEM
  • 14.7.1. AUTOMATIC SPIN REGULATOR (ASR) SYSTEM
  • 14.7.2. ASR SYSTEM TROUBLESHOOTING
  • 14.7.3. TROUBLESHOOTING SYSTEM COMPONENTS
  • 14.8. AUTOMATIC RETARD SPEED CONTROL SYSTEM (ARSC) TROUBLESHOOTING
  • 14.8.1. AUTOMATIC RETARD SPEED CONTROL SYSTEM (ARSC) TROUBLESHOOTING
  • 15. SECTION N OPERATORS CAB
  • 15.1. TRUCK CAB
  • 15.1.1. TRUCK CAB
  • 15.2. CAB COMPONENTS
  • 15.2.1. CAB COMPONENTS
  • 15.3. OPERATOR COMFORT
  • 15.3.1. OPERATOR COMFORT
  • 15.3.2. AIR CONDITIONING SYSTEM
  • 15.3.3. PREVENTATIVE MAINTENANCE SCHEDULE FOR AC SYSTEM
  • 15.4. OPERATOR CAB AND CONTROLS
  • 15.4.1. OPERATOR CAB AND CONTROLS
  • 15.4.2. INSTRUMENT PANEL AND INDICATORS
  • 16. SECTION P LUBRICATION AND SERVICE
  • 16.1. LUBRICATION AND SERVICE
  • 16.1.1. LUBRICATION AND SERVICE
  • 16.2. AUTOMATIC LUBRICATION SYSTEM
  • 16.2.1. AUTOMATIC LUBRICATION SYSTEM
  • 17. ALPHABETICAL INDEX
  • 18. SECTION R SYSTEM SCHEMATICS
  • 18.1. HA207 AIR CIRCUIT DIAGRAM
  • 18.2. HA208 AIR SCHEMATIC
  • 18.3. HH345 HYDRAULIC SCHEMATIC
  • 18.4. HH346 HYDRAULIC PIPING
  • 18.5. KTT01 TRANSMISSION
  • 18.6. HE482 ELECTRICAL SCHEMATIC
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