Komatsu Payload Meter IV Operation and Maintenance Manual CEAM032300

Description

• Model List:
  • Payload Meter IV

• 1. TABLE OF CONTENTS
• 2. INTRODUCTION
• 2.1. FOREWORD
• 2.2. ABOUT THIS MANUAL
• 2.3. WARNINGS
• 2.3.1. California Proposition 65 Warnings
• 2.4. ALERTS
• 2.5. NONOEM PARTS IN CRITICAL SYSTEMS
• 3. STANDARD CHARTS AND TABLES
• 3.1. GENERAL INFORMATION
• 3.1.1. Effect Of Special Lubricants
• 3.1.2. Suggested Sources For Rust Preventive Grease
• 3.2. STANDARD TIGHTENING TORQUES
• 3.2.1. Class 10.9 Capscrews And Class 10 Nuts
• 3.2.2. SAE Grade 5 And Grade 8 Capscrews
• 3.2.3. SAE Grade 9 Capscrews
• 3.2.4. TBolt Clamps
• 3.2.5. Split Flange Clamps
• 3.2.6. Flared Tube And Hose Fittings
• 3.2.7. JIC 37 Swivel Nuts
• 3.2.8. Pipe Thread Fittings
• 3.2.9. ORing Boss Fittings
• 3.2.10. ORing Face Seal Fittings
• 3.3. CONVERSION MULTIPLIERS
• 3.3.1. Metric To English
• 3.3.2. English To Metric
• 3.3.3. Temperature Conversions
• 4. OPERATING INSTRUCTIONS
• 4.1. PAYLOAD METER IV SYSTEM
• 4.1.1. GENERAL INFORMATION
• 4.1.1.1. Data Summary
• 4.1.1.2. Data Gathering
• 4.1.2. COMPONENT DESCRIPTION
• 4.1.2.1. Electronic Dash Display
• 4.1.2.2. Operator Input Switches
• 4.1.2.3. Brake Lock Switch
• 4.1.2.4. Payload Meter Module
• 4.1.2.5. Load Lights
• 4.1.2.6. Keyswitch Input
• 4.1.2.7. Payload Meter Power
• 4.1.3. OPERATORS DISPLAY AND SWITCH
• 4.1.3.1. Setting The Operator ID
• 4.1.3.2. Load And Ton Counter
• 4.1.3.3. Viewing Live Sensor Data
• 4.1.4. PAYLOAD OPERATION CALCULATION
• 4.1.4.1. Measurement Accuracy
• 4.1.5. SOURCES FOR PAYLOAD ERROR
• 4.1.5.1. Speed and Distance
• 4.1.6. HAUL CYCLE WARNING FLAGS
• 4.1.6.1. Haul Cycle Data
• 4.1.6.2. Haul Cycle Warning Flags
• 4.1.6.3. Alarm Records
• 4.1.6.4. Frame Torque Data
• 4.1.7. SYSTEM CONFIGURATION
• 4.1.7.1. Configuring Static IP Address
• 4.1.7.2. Real Time Data Page
• 4.1.7.3. Payload Meter IV System Configuration
• 4.1.7.3.1. Truck Tare Reset
• 4.1.7.4. Truck Data Configuration
• 4.1.7.5. Inclinometer Calibration
• 4.1.7.6. Overload Threshold
• 4.1.7.7. Clean Truck Tare
• 4.1.7.8. Tare Reset
• 4.1.7.9. Custom Truck Configuration
• 4.1.7.10. Field Software Update
• 4.1.7.11. Viewing Haul Cycle Data
• 4.1.7.12. Downloading Haul Cycle Data
• 4.1.7.13. Viewing Alarm Data
• 4.1.7.14. Downloading Alarm Data
• 4.1.7.15. Uploading Data
• 4.1.7.15.1. Creating Graphs
• 4.1.7.16. Field Software Update Procedure
• 4.1.8. SCOREBOARD
• 4.1.9. DIGITAL DISPLAY OPERATION
• 4.1.9.1. Toggling Through Main Level Screens
• 4.1.9.2. Toggling Through Warning Screens
• 4.1.9.3. Entering Payload Meter Data
• 4.1.10. GENERAL LAYOUT DIAGRAM