Komatsu PC09-1 Hydraulic Excavator Operation and Maintenance Manual WEAM011800

Description

• Model List:
  • PC09-1 Hydraulic Excavator

• 1. FOREWORD
• 2. SAFETY INFORMATION
• 3. INTRODUCTION
• 3.1. IMPROPER OR UNAUTHORIZED USES
• 3.2. DIRECTIONS OF MACHINE
• 4. PRODUCT INFORMATION
• 4.1. MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
• 4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
• 4.3. EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION
• 4.4. SERVICE METER LOCATION
• 4.5. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 4.6. DECLARATION OF CONFORMITY (for machines placed on the market as from 29 December 2009)
• 5. PAGE INTENTIONALLY LEFT BLANK
• 6. SAFETY, NOISE AND VIBRATION PLATES
• 6.1. POSITION OF THE SAFETY PLATES
• 6.2. WARNING LABELS AND PICTOGRAMS ACTUAL
• 6.3. PICTOGRAMS AND RELEVANT MEANINGS
• 6.4. POSITION OF THE NOISE PLATES
• 6.5. EXTERNAL NOISE
• 6.6. NOISE PERCEIVED BY THE OPERATOR
• 6.7. VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
• 7. SAFETY INFORMATION
• 7.1. SAFETY RULES
• 7.2. IF ABNORMALITIES ARE FOUND
• 7.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
• 7.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 7.5. SAFETY EQUIPMENT
• 7.6. KEEP MACHINE CLEAN
• 7.7. OPERATORS SEAT EQUIPMENT
• 7.8. LEAVING OPERATORS SEAT WITH LOCK
• 7.9. HANDRAILS AND STEPS
• 7.10. MOUNTING AND DISMOUNTING
• 7.11. NO PERSON ON ATTACHMENTS
• 7.12. LIFTING OF PERSONNEL PROHIBITED
• 7.13. BURNS PREVENTION
• 7.14. FIRE AND EXPLOSION PREVENTION
• 7.15. ACTION IF FIRE OCCURS
• 7.16. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
• 7.17. ATTACHMENTS INSTALLATION
• 7.18. ATTACHMENTS COMBINATIONS
• 7.19. UNAUTHORIZED MODIFICATIONS
• 7.20. SAFETY AT JOBSITE
• 7.21. WORKING ON LOOSE GROUND
• 7.22. DISTANCE TO HIGHVOLTAGE CABLES
• 7.23. ENSURE GOOD VISIBILITY
• 7.24. VENTILATION FOR ENCLOSED AREAS
• 7.25. ASBESTOS DUST HAZARD PREVENTION
• 7.26. SIGNALMANS SIGNALS AND SIGNS
• 7.27. HAND SIGNALS
• 8. SAFETY MACHINE OPERATION
• 8.1. BEFORE STARTING ENGINE
• 8.2. PRECAUTIONS TO BE TAKEN WHEN WORKING
• 8.3. TRANSPORTATION
• 8.4. BATTERY
• 8.5. TOWING
• 8.6. LIFTING OBJECTS WITH BUCKET
• 9. SAFETY MAINTENANCE INFORMATION
• 9.1. WARNING TAG
• 9.2. STABILITY
• 9.3. KEEP WORK PLACE CLEAN AND TIDY
• 9.4. APPOINT LEADER WHEN WORKING WITH OTHERS
• 9.5. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
• 9.6. BATTERY MAIN SWITCH PRECAUTIONS (if installed)
• 9.7. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 9.8. PROPER TOOLS
• 9.9. PERSONNEL
• 9.10. ATTACHMENTS
• 9.11. WORK UNDER THE MACHINE
• 9.12. NOISE
• 9.13. WHEN USING HAMMER
• 9.14. WELDING WORKS
• 9.15. REMOVING BATTERY TERMINALS
• 9.16. SAFETY FIRST WHEN USING HIGH PRESSURE GREASE TO ADJUST TRACK TENSION
• 9.17. SAFETY RULES FOR HIGHPRESSURE OIL
• 9.18. SAFETY HANDLING HIGHPRESSURE HOSES
• 9.19. CHEMICAL HAZARD
• 9.20. WASTE MATERIALS
• 9.21. COMPRESSED AIR
• 9.22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 9.23. PRECAUTIONS TO BE TAKEN WHEN HANDLING TECHNOPOLYMERS AND ELASTOMERS
• 9.24. FINAL DISPOSAL OF THE MACHINE
• 10. PAGE INTENTIONALLY LEFT BLANK
• 11. MACHINE VIEW ILLUSTRATION
• 11.1. OVERALL MACHINE VIEW
• 11.2. CONTROLS AND GAUGES
• 12. DETAILED CONTROL AND GAUGES
• 12.1. METERS,LAMPS
• 12.2. SWITCHES
• 12.3. CONTROL LEVERS AND PEDALS
• 12.4. VARIABLE BLADE
• 12.5. ENGINE HOOD
• 12.6. FUSE
• 12.7. BLOCK FUSE
• 12.8. OPERATION MANUAL STORAGE
• 12.9. FIRE EXTINGUISHER
• 12.10. FIRST AID KIT
• 13. MACHINE OPERATIONS AND CONTROLS
• 13.1. BEFORE STARTING ENGINE
• 13.2. CHECKS BEFORE STARTING
• 13.3. ADJUSTMENT
• 13.4. SEAT BELT
• 13.5. OPERATIONS BEFORE STARTING ENGINE
• 13.6. STARTING ENGINE
• 13.7. AFTER STARTING ENGINE
• 13.8. STOPPING THE ENGINE
• 13.9. CHECK AFTER SHUT OFF ENGINE
• 13.10. MACHINE OPERATION
• 13.11. STEERING THE MACHINE
• 13.12. SWINGING
• 13.13. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 13.14. PROHIBITED OPERATIONS
• 13.15. GENERAL OPERATION INFORMATION
• 13.16. TRAVELING ON SLOPES
• 13.17. ESCAPE FROM MUD
• 13.18. WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR
• 13.19. BUCKET REPLACEMENT
• 13.20. PARKING MACHINE
• 13.21. MACHINE INSPECTION AFTER DAILY WORK
• 13.22. RUBBER SHOES (MACHINE WITH RUBBER SHOES ONLY)
• 14. TRANSPORTATION
• 14.1. TRANSPORTATION PROCEDURE
• 14.2. LOADIND AND UNLOADING WITH TRAILER
• 14.3. LIFTING MACHINE
• 14.4. SHIPPING MACHINE INFORMATION
• 15. COLD WEATHER OPERATION
• 15.1. COLD WEATHER OPERATION INFORMATION
• 15.2. AFTER DAILY WORK COMPLETION
• 15.3. AFTER COLD WEATHER SEASON
• 16. LONGTERM STORAGE
• 16.1. BEFORE STORAGE
• 16.2. DURING STORAGE
• 16.3. AFTER STORAGE
• 16.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 16.5. AMBIENT TEMPERATURE RANGE FOR OPERATION AND LONG TERM STORAGE
• 17. TROUBLES AND ACTIONS
• 17.1. RUNNING OUT OF FUEL
• 17.2. PHENOMENA THAT ARE NOT FAILURES
• 17.3. TOWING THE MACHINE
• 17.4. SEVERE JOB CONDITION
• 17.5. DISCHARGED BATTERY
• 17.6. BATTERY REMOVAL AND INSTALLATION
• 17.7. BATTERY CHARGES
• 17.8. STARTING ENGINE WITH BOOSTER CABLES
• 17.9. OTHRE TROUBLE
• 18. MAINTENANCE INFORMATION
• 19. LUBRICANTS, COOLANT AND FILTERS
• 19.1. OIL, FUEL AND COOLANT
• 19.2. ELECTRIC SYSTEM MAINTENANCE
• 20. WEAR PARTS
• 20.1. WEAR PARTS LIST
• 21. LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS
• 21.1. COOLANT
• 22. TIGHTENING TORQUE SPECIFICATIONS
• 22.1. TIGHTENING TORQUE LIST
• 23. LUBRICATION
• 23.1. LUBRICATION DIAGRAM
• 24. SAFETY CRITICAL PARTS
• 24.1. SAFETY CRITICAL PARTS LIST
• 25. MAINTENANCE SCHEDULE
• 25.1. MAINTENANCE SCHEDULE CHART
• 25.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 26. MAINTENANCE PROCEDURE
• 26.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 26.2. WHEN REQUIRED
• 26.3. CHECK BEFORE STARTING
• 26.4. EVERY 100 HOURS MAINTENANCE
• 26.5. EVERY 250 HOURS MAINTENANCE
• 26.6. EVERY 500 HOURS MAINTENANCE
• 26.7. EVERY 1000 HOURS MAINTENANCE
• 26.8. EVERY 2000 HOURS MAINTENANCE
• 27. END OF SERVICE LIFE
• 28. SPECIFICATIONS
• 28.1. LIFTING CAPACITY
• 29. PAGE INTENTIONALLY LEFT BLANK
• 30. ATTACHMENTS AND OPTIONS GENERAL INFORMATION
• 30.1. SAFETY FIRST
• 30.2. ATTACHMENT INSTALLATION
• 31. BUCKET WITH HOOK
• 31.1. HOOK CONDITION
• 31.2. PROHIBITED OPERATIONS
• 32. ATTACHMENT GUIDE
• 32.1. ATTACHMENT COMBINATIONS
• 32.2. ATTACHMENT CONFIGURATION
• 32.3. SPECIFICATIONS
• 33. HANDLING ARM WITH BUILTIN BREAKER
• 33.1. BUCKET POSTURE
• 33.2. REMOVING AND INSTALLING CHISEL
• 33.3. PROCEDURE FOR BREAKER OPERATIONS
• 33.4. PRECAUTIONS WHEN CARRYING OUT BREAKER OPERATIONS
• 33.5. STOWING CHISEL, DUMMY CHISEL
• 33.6. PRECAUTIONS WHEN CARRYING OUT BUCKET OPERATIONS
• 33.7. HANDLING DUMMY LINK
• 33.8. CHECK BEFORE STARTING
• 34. HANDLING BUCKET COUPLER
• 34.1. PROCEDURE FOR REMOVING BUCKET
• 34.2. PROCEDURE FOR REMOVING BUCKET
• 35. RECOMMENDED ATTACHMENT OPERATIONS
• 35.1. HYDRAULIC BREAKER
• 36. PAGE INTENTIONALLY LEFT BLANK