Komatsu PC160-6K, PC180LC-6K, PC180NLC-6K Hydraulic Excavator Shop Manual UEBM000601
Komatsu PC160-6K, PC180LC-6K, PC180NLC-6K Hydraulic Excavator Shop Manual UEBM000601 - Image 2
Komatsu PC160-6K, PC180LC-6K, PC180NLC-6K Hydraulic Excavator Shop Manual UEBM000601 - Image 3
Komatsu PC160-6K, PC180LC-6K, PC180NLC-6K Hydraulic Excavator Shop Manual UEBM000601 - Image 4
Komatsu PC160-6K, PC180LC-6K, PC180NLC-6K Hydraulic Excavator Shop Manual UEBM000601 - Image 5

Komatsu PC160-6K, PC180LC-6K, PC180NLC-6K Hydraulic Excavator Shop Manual UEBM000601

$50.00

  • Type Of Manual: Shop Manual
  • Manual ID: UEBM000601
  • Format: PDF
  • Size: 12.9MB
  • Number of Pages: 692
Category:

Description

  • Model List:

    • PC160-6K Hydraulic Excavator
    • PC180LC-6K Hydraulic Excavator
    • PC180NLC-6K Hydraulic Excavator
  • 0.1. HOW TO READ THE SHOP MANUAL
  • 0.2. HOISTING INSTRUCTIONS
  • 0.3. COATING MATERIALS
  • 0.4. STANDARD TIGHTENING TORQUE
  • 0.5. ELECTRIC WIRE CODE
  • 0.6. CONVERSION TABLE
  • 1. GENERAL
  • 1.1. SPECIFICATIONS
  • 1.2. SPECIFICATION DRAWINGS
  • 1.3. WEIGHT TABLE
  • 1.4. FUEL, COOLANT AND LUBRICANTS
  • 2. STRUCTURE AND FUNCTION
  • 2.1. ENGINE RELATED PARTS
  • 2.2. RADIATOR OIL COOLER
  • 2.3. POWER TRAIN
  • 2.4. FINAL DRIVE
  • 2.5. SWING CIRCLE
  • 2.6. SWING MACHINERY
  • 2.7. TRACK FRAME, RECOIL SPRING
  • 2.8. TRACK SHOE
  • 2.9. HYDRAULIC CIRCUIT DIAGRAM
  • 2.10. FUEL HYDRAULIC TANK
  • 2.11. HYDRAULIC PUMP
  • 2.12. CONTROL VALVE
  • 2.13. CLSS
  • 2.14. SWING MOTOR
  • 2.15. CENTER SWIVEL JOINT
  • 2.16. TRAVEL MOTOR
  • 2.17. VALVE CONTROL
  • 2.18. WORK EQUIPMENT SWING PPC VALVE
  • 2.19. TRAVEL PPC PEDAL
  • 2.20. SAFETY LOCK VALVE
  • 2.21. PPC ACCUMULATOR
  • 2.22. PPC SHUTTLE TRAVEL JUNCTION VALVE
  • 2.23. EPC SOLENOID VALVE
  • 2.24. HYDRAULIC CYLINDER
  • 2.25. ADDITIONAL FILTER FOR BREAKING
  • 2.26. OVERLOAD WARNING DEVICE
  • 2.27. HOSE BURST PROTECTION VALVE (BOOM)
  • 2.28. WORK EQUIPMENT
  • 2.29. ELECTRICAL CIRCUIT DIAGRAM FOR E MODE
  • 2.30. ENGINE CONTROL SYSTEM
  • 2.31. ELECTRONIC CONTROL SYSTEM
  • 2.32. MACHINE MONITOR SYSTEM
  • 3. TESTING AND ADJUSTING
  • 3.1. TABLE OF JUDGEMENT STANDARD VALUE
  • 3.2. STANDARD VALUE TABLE FOR ELECTRICAL PARTS
  • 3.3. CHECKING AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSOR
  • 3.4. ADJUSTING ENGINE SPEED SENSOR
  • 3.5. TESTING AND ADJUSTING GOVERNOR MOTOR LEVEL STROKE
  • 3.6. TESTING CLEARANCE OF SWING CIRCLE BEARING
  • 3.7. TESTING AND ADJUSTING TRACK SHOE TENSION
  • 3.8. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT, SWING, TRAVEL CIRCUIT
  • 3.9. TESTING AND ADJUSTING TVC VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE)
  • 3.10. TESTING AND ADJUSTING LS VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE) AND LS DIFFERENTIAL PRESSURE
  • 3.11. TESTING AND ADJUSTING PILOT CIRCUIT OIL PRESSURE
  • 3.12. TESTING EPC VALVE SOLENOID VALVE OUTPUT PRESSURE
  • 3.13. MEASURING PPC VALVE OUTPUT PRESSURE AND TESTING PPC SHUTTLE VALVE
  • 3.14. ADJUSTING WORK EQUIPMENT, SWING PPC VALVE
  • 3.15. TESTING TRAVEL DEVIATION
  • 3.16. TESTING LOCATIONS CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT
  • 3.17. MEASURING OIL LEAKAGE
  • 3.18. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
  • 3.19. BLEEDING AIR
  • 3.20. TROUBLESHOOTING
  • 3.20.1. POINTS TO REMEMBER WHEN TROUBLSHOOTING
  • 3.20.2. SEQUENCE OF EVENTS IN TROUBLSHOOTING
  • 3.20.3. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE
  • 3.20.4. CHECKS BEFORE TROUBLESHOOTING
  • 3.20.5. CONNECTOR TYPES AND MOUNTING LOCATIONS
  • 3.20.6. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
  • 3.20.7. EXPLANATION OF CONTROL MACHANISM FOR ELECTRICAL SYSTEM
  • 3.20.8. DISPLAY METHOD AND SPECIAL FUNCTIONS OF MONITOR PANEL
  • 3.20.9. METHOD OF USING JUDGEMENT TABLE
  • 3.20.10. METHOD OF USING TROUBLESHOOTING CHARTS
  • 3.20.11. DETAILS OF TROUBLESHOOTING AND TROUBLESHOOTING PROCEDURE
  • 3.20.12. SERVICE CODE TABLE
  • 3.20.13. TROUBLESHOOTING OF COMMUNICATION ABNORMALITY SYSTEM (N MODE)
  • 3.20.14. TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER (GOVERNOR CONTROL SYSTEM) (E MODE)
  • 3.20.15. TROUBLESHOOTING OF ENGINE SYSTEM (S MODE)
  • 3.20.16. TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER (PUMP CONTROL SYSTEM) (C MODE)
  • 3.20.17. TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER (INPUT SIGNAL SYSTEM) (F MODE)
  • 3.20.18. TROUBLESHOOTING OF HYDRAULIC, MECHANICAL SYSTEM (H MODE)
  • 3.20.19. TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
  • 4. DISASSEMBLY AND ASSEMBLY
  • 4.1. METHOD OF USING MANUAL
  • 4.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
  • 4.3. SPECIAL TOOL LIST
  • 4.4. GOVERNOR MOTOR ASSEMBLY
  • 4.4.1. REMOVAL AND INSTALLATION
  • 4.5. HYDRAULIC OIL COOLER ASSEMBLY
  • 4.5.1. REMOVAL AND INSTALLATION
  • 4.6. RADIATOR HYDRAULIC OIL COOLER ASSEMBLY
  • 4.6.1. REMOVAL
  • 4.6.2. INSTALLATION
  • 4.7. ENGINE HYDRAULIC PUMP ASSEMBLY
  • 4.7.1. REMOVAL
  • 4.7.2. INSTALLATION
  • 4.8. DAMPER ASSEMBLY
  • 4.8.1. REMOVAL AND INSTALLATION
  • 4.9. FUEL/HYDRAULIC TANK ASSEMBLY
  • 4.9.1. REMOVAL
  • 4.9.2. INSTALLATION
  • 4.10. CENTER SWIVEL JOINT ASSEMBLY
  • 4.10.1. DISASSEMBLY AND ASSEMBLY
  • 4.11. TRAVEL MOTOR ASSEMBLY
  • 4.11.1. REMOVAL AND INSTALLATION
  • 4.12. FINAL DRIVE ASSEMBLY
  • 4.12.1. REMOVAL AND INSTALLATION
  • 4.13. SPROCKET
  • 4.13.1. REMOVAL AND INSTALLATION
  • 4.14. SWING MOTOR ASSEMBLY
  • 4.14.1. REMOVAL AND INSTALLATION
  • 4.15. SWING MACHINERY ASSEMBLY
  • 4.15.1. REMOVAL AND INSTALLATION
  • 4.16. SWING MOTOR
  • 4.16.1. DISASSEMBLY AND ASSEMBLY
  • 4.17. REVOLVIING FRAME ASSEMBLY
  • 4.17.1. REMOVAL
  • 4.17.2. INSTALLATION
  • 4.18. SWING CIRCLE ASSEMBLY
  • 4.18.1. REMOVAL
  • 4.18.2. INSTALLATION
  • 4.19. IDLER RECOIL SPRING ASSEMBLY
  • 4.19.1. REMOVAL AND INSTALLATION
  • 4.20. RECOIL SPRING ASSEMBLY
  • 4.20.1. REMOVAL AND INSTALLATION
  • 4.20.2. DISASSEMBLY
  • 4.20.3. ASSEMBLY
  • 4.21. CARRIER ROLLER ASSEMBLY
  • 4.21.1. REMOVAL AND INSTALLATION
  • 4.21.2. DISASSEMBLY
  • 4.21.3. ASSEMBLY
  • 4.22. TRACK SHOE ASSEMBLY
  • 4.22.1. REMOVAL AND INSTALLATION
  • 4.23. MAIN PUMP ASSEMBLY
  • 4.23.1. REMOVAL
  • 4.23.2. INSTALLATION
  • 4.24. CONTROL VALVE ASSEMBLY
  • 4.24.1. REMOVAL
  • 4.24.2. INSTALLATION
  • 4.24.3. DISASSEMBLY
  • 4.24.4. ASSEMBLY
  • 4.25. LS SELECT VALVE ASSEMBLY
  • 4.25.1. DISASSEMBLY AND ASSEMBLY
  • 4.26. LS SHUTTLE VALVE
  • 4.26.1. DISASSEMBLY AND ASSEMBLY
  • 4.27. PRESSURE COMPENSATION VALVE ASSEMBLY
  • 4.27.1. DISASSEMBLY
  • 4.27.2. ASSEMBLY
  • 4.28. MAIN RELIEF VALVE ASSEMBLY
  • 4.28.1. DISASSEMBLY
  • 4.28.2. ASSEMBLY
  • 4.29. LS CONTROL EPC VALVE ASSEMBLY
  • 4.29.1. REMOVAL AND INSTALLATION
  • 4.30. SOLENOID VALVE ASSEMBLY
  • 4.30.1. REMOVAL AND INSTALLATION
  • 4.31. PPC SHUTTLE VALVE ASSEMBLY
  • 4.31.1. REMOVAL
  • 4.31.2. INSTALLATION
  • 4.31.3. DISASSEMBLY
  • 4.31.4. ASSEMBLY
  • 4.32. WORK EQUIPMENT SWING PPC VALVE ASSEMBLY
  • 4.32.1. REMOVAL AND INSTALLATION
  • 4.33. TRAVEL PPC VALVE ASSEMBLY
  • 4.33.1. REMOVAL AND INSTALLATION
  • 4.33.2. DISASSEMBLY AND ASSEMBLY
  • 4.34. BOOM CYLINDER ASSEMBLY
  • 4.34.1. REMOVAL
  • 4.34.2. INSTALLATION
  • 4.35. ARM CYLINDER ASSEMBLY
  • 4.35.1. REMOVAL
  • 4.35.2. INSTALLATION
  • 4.36. BUCKET CYLINDER ASSEMBLY
  • 4.36.1. REMOVAL
  • 4.36.2. INSTALLATION
  • 4.37. HYDRAULIC CYLINDER ASSEMBLY
  • 4.37.1. DISASSEMBLY
  • 4.37.2. ASSEMBLY
  • 4.38. WORK EQUIPMENT ASSEMBLY
  • 4.38.1. REMOVAL
  • 4.38.2. INSTALLATION
  • 4.39. BUCKET ASSEMBLY
  • 4.39.1. REMOVAL AND INSTALLATION
  • 4.40. ARM ASSEMBLY
  • 4.40.1. REMOVAL AND INSTALLATION
  • 4.41. ARM, BUCKET ASSEMBLY
  • 4.41.1. REMOVAL AND INSTALLATION
  • 4.42. BOOM ASSEMBLY
  • 4.42.1. REMOVAL
  • 4.42.2. INSTALLATION
  • 4.43. OPERATORS CAB ASSEMBLY
  • 4.43.1. REMOVAL
  • 4.43.2. INSTALLATION
  • 4.44. COUNTERWEIGHT ASSEMBLY
  • 4.44.1. REMOVAL AND INSTALLATION
  • 4.45. GOVERNOR, PUMP CONTROLLER ASSEMBLY
  • 4.45.1. REMOVAL AND INSTALLATION
  • 4.46. MONITOR PANEL ASSEMBLY
  • 4.46.1. REMOVAL AND INSTALLATION
  • 4.47. FINAL DRIVE ASSEMBLY
  • 4.47.1. DISASSEMBLY
  • 4.47.2. ASSEMBLY
  • 4.47.3. (SPECIAL TOOLS)
  • 4.48. SWING MACHINERY ASSEMBLY
  • 4.48.1. DISASSEMBLY
  • 4.48.2. ASSEMBLY
  • 4.48.3. (SPECIAL TOOLS)
  • 5. MAINTENANCE STANDARD
  • 5.1. ENGINE MOUNT
  • 5.2. SWING MACHINERY
  • 5.3. SWING CIRCLE
  • 5.4. FINAL DRIVE
  • 5.5. TRACK FRAME, RECOIL SPRING
  • 5.6. SUCTIONSAFETY VALVE
  • 5.7. SWING MOTOR
  • 5.8. WORK EQUIPMENT, SWING PPC VALVE
  • 5.9. TRAVEL PPC VALVE
  • 5.10. SERVICE PPC VALVE
  • 5.11. PPC SHUTTLE VALVE, TRAVEL JUNCTION VALVE
  • 5.12. EPC SOLENOID VALVE
  • 5.13. CENTER SWIVEL JOINT
  • 5.14. ARM, BOOM SAFETY VALVE
  • 5.15. HYDRAULIC CYLINDER
  • 5.16. WORK EQUIPMENT
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