Komatsu PC1800-6 Galeo Hydraulic Excavator Operation and Maintenance Manual TEN00051-00

Description

• Model List:
  • PC1800-6 Galeo Hydraulic Excavator

• 1. MAIN MENU
• 2. COVER
• 3. FOREWORD
• 3.1. FOREWORD
• 3.2. SAFETY INFORMATION
• 3.3. INTRODUCTION
• 3.3.1. DIRECTIONS OF MACHINE
• 3.4. PRODUCT INFORMATION
• 3.4.1. MACHINE SERIAL NUMBER PLATE AND ITS LOCATION
• 3.4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
• 3.4.3. EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION
• 3.4.4. SERVICE METER LOCATION
• 3.4.5. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 4. CONTENTS
• 5. SAFETY
• 5.1. SAFETY INFORMATION
• 5.2. POSITION FOR ATTACHING SAFETY LABELS
• 5.2.1. POSITION FOR ATTACHING SAFETY LABELS
• 5.2.2. SAFETY LABELS
• 5.3. SAFETY INFORMATION
• 5.3.1. SAFETY RULES
• 5.3.2. IF ABNORMALITIES ARE FOUND
• 5.3.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
• 5.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 5.3.5. SAFETY EQUIPMENT
• 5.3.6. KEEP MACHINE CLEAN
• 5.3.7. KEEP OPERATORS COMPARTMENT CLEAN
• 5.3.8. LEAVING OPERATORS SEAT WITH LOCK
• 5.3.9. HANDRAILS AND STEPS
• 5.3.10. MOUNTING AND DISMOUNTING
• 5.3.11. NO PERSONS ON ATTACHMENTS
• 5.3.12. BURN PREVENTION
• 5.3.13. FIRE PREVENTION AND EXPLOSION PREVENTION
• 5.3.14. ACTION IF FIRE OCCURS
• 5.3.15. WINDSHIELD WASHER FLUID
• 5.3.16. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
• 5.3.17. ATTACHMENT INSTALLATION
• 5.3.18. ATTACHMENT COMBINATIONS
• 5.3.19. CAB WINDOW GLASSES
• 5.3.20. UNAUTHORIZED MODIFICATIONS
• 5.3.21. SAFETY AT JOBSITE
• 5.3.22. WORKING ON LOOSE GROUND
• 5.3.23. DISTANCE TO HIGH VOLTAGE CABLES
• 5.3.24. ENSURE GOOD VISIBILITY
• 5.3.25. VENTILATION FOR ENCLOSED AREA
• 5.3.26. SIGNALMANS SIGNAL AND SIGNS
• 5.3.27. EMERGENCY EXIT FROM OPERATORS CAB
• 5.3.28. ASBESTOS DUST HAZARD PREVENTION
• 5.4. SAFETY MACHINE OPERATION
• 5.4.1. STARTING ENGINE
• 5.4.2. OPERATION
• 5.4.3. TRANSPORTATION
• 5.4.4. BATTERY
• 5.4.5. TOWING
• 5.4.6. LIFTING OBJECTS WITH BUCKET
• 5.5. SAFETY MAINTENANCE INFORMATION
• 5.5.1. WARNING TAG
• 5.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 5.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 5.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
• 5.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 5.5.6. PROPER TOOLS
• 5.5.7. ACCUMULATOR
• 5.5.8. PERSONNEL
• 5.5.9. ATTACHMENTS
• 5.5.10. WORK UNDER THE MACHINE
• 5.5.11. NOISE
• 5.5.12. WHEN USING HAMMER
• 5.5.13. WELDING WORKS
• 5.5.14. REMOVING BATTERY TERMINALS
• 5.5.15. SAFETY FIRST WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 5.5.16. DO NOT DISASSEMBLE RECOIL SPRINGS
• 5.5.17. SAFETY RULES FOR HIGHPRESSURE OIL
• 5.5.18. PRECAUTION FOR HIGH FUEL PRESSURE
• 5.5.19. SAFETY HANDLING HIGHPRESSURE HOSES
• 5.5.20. PRECAUTION FOR HIGH VOLTAGE
• 5.5.21. WASTE MATERIALS
• 5.5.22. AIR CONDITIONER MAINTENANCE
• 5.5.23. COMPRESSED AIR
• 5.5.24. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6. OPERATION
• 6.1. GENERAL VIEW
• 6.1.1. GENERAL VIEW OF MACHINE
• 6.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 6.2. EXPLANATION OF COMPONENTS
• 6.2.1. MACHINE MONITOR
• 6.2.2. CGC MONITOR
• 6.2.3. SWITCHES
• 6.2.4. LAMP
• 6.2.5. CONTROL LEVERS, PEDALS
• 6.2.6. DOOR LOCK
• 6.2.7. POCKET
• 6.2.8. EMERGENCY ESCAPE HAMMER
• 6.2.9. EMERGENCY ESCAPE LADDER
• 6.2.10. FIRE EXTINGUISHER
• 6.2.11. CAP, COVER WITH LOCK
• 6.2.12. ASHTRAY
• 6.2.13. HANDLING AIR CONDITIONER
• 6.2.14. RADIO
• 6.2.15. FUSE
• 6.2.16. CIRCUIT BREAKER
• 6.2.17. CONTROLLER (COMPUTER)
• 6.2.18. TOOLBOX
• 6.2.19. HANDLING GREASE PUMP AND GREASE GUN
• 6.2.20. HANDLING ACCUMULATOR
• 6.2.21. ORBCOMM CONTROLLER
• 6.3. MACHINE OPERATIONS AND CONTROLS
• 6.3.1. BEFORE STARTING ENGINE
• 6.3.2. STARTING ENGINE
• 6.3.3. AFTER STARTING ENGINE
• 6.3.4. IN COLD AREAS
• 6.3.5. STOPPING THE ENGINE
• 6.3.6. CHECK AFTER SHUT OFF ENGINE
• 6.3.7. MACHINE OPERATION
• 6.3.8. STEERING THE MACHINE
• 6.3.9. SWINGING
• 6.3.10. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 6.3.11. HANDLING WORKING MODE
• 6.3.12. PROHIBITED OPERATIONS
• 6.3.13. GENERAL OPERATION INFORMATION
• 6.3.14. TRAVELING ON SLOPES
• 6.3.15. ESCAPE FROM MUD
• 6.3.16. RECOMMENDED APPLICATIONS
• 6.3.17. REPLACEMENT AND INVERSION OF BUCKET
• 6.3.18. PARKING MACHINE
• 6.3.19. CHECK AFTER FINISHING WORK
• 6.3.20. LOCKING
• 6.4. TRANSPORTATION
• 6.4.1. PRECAUTIONS FOR TRANSPORTATION
• 6.4.2. LIFTING MACHINE
• 6.4.3. PARTS FOR TRANSPORT
• 6.5. COLD WEATHER OPERATION
• 6.5.1. COLD WEATHER OPERATION INFORMATION
• 6.5.2. AFTER DAILY WORK COMPLETION
• 6.5.3. AFTER COLD WEATHER SEASON
• 6.6. LONG TERM STORAGE
• 6.6.1. BEFORE STORAGE
• 6.6.2. DURING STORAGE
• 6.6.3. AFTER STORAGE
• 6.7. TROUBLESHOOTING
• 6.7.1. RUNNING OUT OF FUEL
• 6.7.2. PHENOMENA THAT ARE NOT FAILURES
• 6.7.3. TOWING THE MACHINE
• 6.7.4. PRECAUTIONS ON PARTICULAR JOBSITES
• 6.7.5. DISCHARGED BATTERY
• 6.7.6. OTHER TROUBLE
• 7. MAINTENANCE
• 7.1. MAINTENANCE INFORMATION
• 7.2. LUBRICANTS, COOLANT AND FILTERS
• 7.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 7.2.2. ELECTRIC SYSTEM MAINTENANCE
• 7.3. WEAR PARTS LIST
• 7.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 7.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 7.5. TIGHTENING TORQUE SPECIFICATIONS
• 7.5.1. TIGHTENING TORQUE LIST
• 7.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 7.6.1. SAFETY CRITICAL PARTS
• 7.7. MAINTENANCE SCHEDULE
• 7.7.1. MAINTENANCE SCHEDULE CHART
• 7.8. MAINTENANCE PROCEDURE
• 7.8.1. INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS)
• 7.8.2. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 7.8.3. WHEN REQUIRED
• 7.8.4. CHECK BEFORE STARTING
• 7.8.5. EVERY 10 HOURS MAINTENANCE
• 7.8.6. EVERY 100 HOURS MAINTENANCE
• 7.8.7. EVERY 250 HOURS MAINTENANCE
• 7.8.8. EVERY 500 HOURS MAINTENANCE
• 7.8.9. EVERY 1000 HOURS MAINTENANCE
• 7.8.10. EVERY 2000 HOURS MAINTENANCE
• 7.8.11. EVERY 4000 HOURS MAINTENENCE
• 7.8.12. EVERY 5000 HOURS MAINTENANCE
• 7.8.13. EVERY 8000 HOURS MAINTENANCE
• 8. SPECIFICATIONS
• 8.1. SPECIFICATIONS
• 9. ATTACHMENTS AND OPTIONS
• 9.1. GENERAL PRECAUTIONS
• 9.1.1. PRECAUTIONS RELATED TO SAFETY
• 9.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
• 9.2. ATTACHMENT GUIDE
• 9.2.1. COMBINATIONS OF WORK EQUIPMENT
• 9.2.2. PROTECTIVE GUARD
• 9.2.3. AUTO GREASING SYSTEM
• 10. LOADING SHOVEL
• 10.1. GENERAL VIEW
• 10.1.1. GENERAL VIEW OF MACHINE
• 10.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 10.2. EXPLANATION OF COMPONENTS
• 10.2.1. SWITCHES
• 10.2.2. CONTROL BOX
• 10.3. OPERATIONS
• 10.3.1. OPERATION OF WORK EQUIPMENT
• 10.3.2. PRECAUTIONS DURING OPERATION
• 10.3.3. EXCAVATOR WORK
• 10.4. PRECAUTIONS WHEN DISASSEMBLING MACHINE
• 10.4.1. RELEASING PRESSURE
• 10.5. TROUBLESHOOTING
• 10.5.1. WORK EQUIPMENT AUTOMATIC CONTROL CONTROLLER
• 10.6. TRANSPORTATION
• 10.6.1. MACHINE CONFIGURATION FOR TRANSPORT
• 10.7. MAINTENANCE SCHEDULE
• 10.7.1. EVERY 10 HOURS MAINTENANCE
• 10.8. SPECIFICATION
• 10.9. COMBINATION OF WORK EQUIPMENT
• 10.9.1. COMBINATION OF WORK EQUIPMENT
• 11. INDEX