Komatsu PC200-7, PC200LC-7, PC220-7, PC220LC-7 Hydraulic Excavator Shop Manual SEBM024319

Description

• Model List:
  • PC200-7 Hydraulic Excavator
  • PC200LC-7 Hydraulic Excavator
  • PC220-7 Hydraulic Excavator
  • PC220LC-7 Hydraulic Excavator

• 1. COVER
• 2. CONTENTS
• 3. GENERAL
• 3.1. SPECIFICATION DIMENSION DRAWINGS
• 3.2. SPECIFICATIONS
• 3.3. WEIGHT TABLE
• 3.4. FUEL, COOLANT, AND LUBRICANTS
• 4. STRUCTURE, FUNCTION, AND MAINTENANCE STANDARD
• 4.1. ENGINE RELATED PARTS
• 4.2. RADIATOR OIL COOLER AFTERCOOLER
• 4.3. POWER TRAIN
• 4.4. FINAL DRIVE
• 4.5. SWING MACHINERY
• 4.6. SWING CIRCLE
• 4.7. TRACK FRAME RECOIL SPRING
• 4.8. IDLER
• 4.9. CARRIER ROLLER
• 4.10. TRACK ROLLER
• 4.11. TRACK SHOE
• 4.12. HYDRAULIC EQUIPMENT LAYOUT DRAWING
• 4.13. HYDRAULIC TANK
• 4.14. HYDRAULIC PUMP
• 4.15. CONTROL VALVE
• 4.16. CLSS
• 4.17. SELF PRESSURE REDUCING VALVE
• 4.18. SWING MOTOR
• 4.19. REVERSE PREVENTION VALVE
• 4.20. CENTER SWIVEL JOINT
• 4.21. TRAVEL MOTOR
• 4.22. TRAVEL JUNCTION VALVE
• 4.23. STROKE REGULATION WHEN TRAVELLING
• 4.24. VALVE CONTROL
• 4.25. WORK EQUIPMENT SWING PPC VALVE
• 4.26. TRAVEL PPC VALVE
• 4.27. SERVICE PPC VALVE
• 4.28. SOLENOID VALVE
• 4.29. PPC ACCUMULATOR
• 4.30. RETURN OIL FILTER
• 4.31. BOOM HYDRAULIC DRIFT PREVENTION VALVE
• 4.32. LIFT CHECK VALVE
• 4.33. ATTACHMENT CIRCUIT SELECTOR VALVE
• 4.34. HYDRAULIC CYLINDER
• 4.35. WORK EQUIPMENT
• 4.36. AIR CONDITIONER
• 4.37. ENGINE CONTROL
• 4.38. ELECTRONIC CONTROL SYSTEM
• 4.39. MULTI MONITOR SYSTEM
• 4.40. SEGMENT MONITOR SYSTEM
• 4.41. SENSOR
• 5. TESTING AND ADJUSTING
• 5.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
• 5.2. STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS
• 5.3. TESTING AND ADJUSTING
• 5.4. TROUBLESHOOTING
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. HOW TO READ THIS MANUAL
• 6.2. COATING MATERIALS LIST
• 6.3. SPECIAL TOOL LIST
• 6.4. SKETCHES OF SPECIAL TOOLS
• 6.5. REMOVAL AND INSTALLATION OF STARTING MOTOR ASSEMBLY
• 6.6. REMOVAL AND INSTALLATION OF FUEL INJECTION PUMP ASSEMBLY
• 6.7. REMOVAL AND INSTALLATION OF ENGINE FRONT SEAL
• 6.8. REMOVAL AND INSTALLATION OF ENGINE REAR SEAL
• 6.9. REMOVAL AND INSTALLATION OF CYLINDER HEAD ASSEMBLY
• 6.10. REMOVAL AND INSTALLATION OF RADIATOR ASSEMBLY
• 6.11. REMOVAL AND INSTALLATION OF HYDRAULIC OIL COOLER ASSEMBLY
• 6.12. REMOVAL AND INSTALLATION OF ENGINE AND HYDRAULIC PUMP ASSEMBLIES
• 6.13. REMOVAL AND INSTALLATION OF FINAL DRIVE ASSEMBLY
• 6.14. DISASSEMBLY AND ASSEMBLY OF FINAL DRIVE ASSMBLY
• 6.15. REMOVAL AND INSTALLATION OF SWING MOTOR AND SWING MACHINERY ASSEMBLY
• 6.16. DISASSEMBLY AND ASSEMBLY OF SWING MOTOR AND SWING MACHINERY ASSEMBLY
• 6.17. DISASSEMBLY AND ASSEMBLY OF CARRIER ROLLER ASSEMBLY
• 6.18. DISASSEMBLY AND ASSEMBLY OF TRACK ROLLER ASSEMBLY
• 6.19. DISASSEMBLY AND ASSEMBLY OF IDLER ASSEMBLY
• 6.20. DISASSEMBLY AND ASSEMBLY OF RECOIL SPRING ASSEMBLY
• 6.21. REMOVAL AND INSTALLATION OF SPROCKET
• 6.22. REMOVAL AND INSTALLATION OF TRACK SHOE ASSEMBLY
• 6.23. REMOVAL AND INSTALLATION OF SWING CIRCLE ASSEMBLY
• 6.24. REMOVAL AND INSTALLATION OF REVOLVING FRAME ASSEMBLY
• 6.25. REMOVAL AND INSTALLATION OF CENTER SWIVEL JOINT ASSEMBLY
• 6.26. DISASSEMBLY AND ASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY
• 6.27. REMOVAL AND INSTALLATION OF HYDRAULIC TANK ASSEMBLY
• 6.28. REMOVAL AND INSTALLATION OF CONTROL VALVE ASSEMBLY
• 6.29. DISASSEMBLY AND ASSEMBLY OF CONTROL VALVE ASSEMBLY
• 6.30. REMOVAL AND INSTALLATION OF HYDRAULIC PUMP ASSEMBLY
• 6.31. REMOVAL AND INSTALLATION OF OIL SEAL IN HYDRAULIC PUMP INPUT SHAFT
• 6.32. DISASSEMBLY AND ASSEMBLY OF WORK EQUIPMENT PPC VALVE ASSEMBLY
• 6.33. DISASSEMBLY AND ASSEMBLY OF TRAVEL PPC VALVE ASSEMBLY
• 6.34. DISASSEMBLY AND ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
• 6.35. REMOVAL AND INSTALLATION OF WORK EQUIPMENT ASSEMBLY
• 6.36. REMOVAL AND INSTALLATION OF AIR CONDITIONER UNIT ASSEMBLY
• 6.37. REMOVAL AND INSTALLATION OF COUNTERWEIGHT ASSEMBLY
• 6.38. REMOVAL AND INSTALLATION OF OPERATORS CAB ASSEMBLY
• 6.39. REMOVAL AND INSTALLATION OF OPERATORS CAB GLASS (STUCK GLASS)
• 6.40. REMOVAL AND INSTALLATION OF FRONT WINDOW ASSEMBLY
• 6.41. REMOVAL AND INSTALLATION OF MONITOR ASSEMBLY
• 6.42. REMOVAL AND INSTALLATION OF GOVERNOR, PUMP CONTROLLER ASSEMBLY
• 7. OTHERS
• 7.1. HYDRAULIC CIRCUIT DIAGRAM
• 7.2. ELECTRICAL CIRCUIT DIAGRAM
• 7.3. ELECTRICAL CIRCUIT DIAGRAM FOR AIR CONDITIONER