Komatsu PC200LC-7L, PC220LC-7L Hydraulic Excavator Shop Manual CEBM005806

Description

• Model List:
  • PC200LC-7L Hydraulic Excavator
  • PC220LC-7L Hydraulic Excavator

• 1. COVER
• 2. CONTENTS
• 3. SAFETY
• 3.1. SAFETY NOTICE
• 4. GENERAL
• 5. HOW TO READ THE SHOP MANUAL
• 5.1. VOLUMES
• 5.2. DISTRIBUTION AND UPDATING
• 5.3. FILING METHOD
• 5.4. REVISED EDITION MARK
• 5.5. REVISIONS
• 5.6. SYMBOLS
• 6. HOISTING INSTRUCTIONS
• 6.1. HOISTING
• 6.2. WIRE ROPES
• 7. PUSHPULL TYPE COUPLER
• 8. COATING MATERIALS
• 9. STANDARD TIGHTENING TORQUE
• 9.1. STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS
• 9.2. TIGHTENING TORQUE OF SPLIT FLANGE BOLTS
• 9.3. TIGHTENING TORQUE FOR FLARED NUTS
• 9.4. TABLE OF TIGHTENING TORQUES FOR ORING BOSS PIPING JOINTS
• 9.5. TABLE OF TIGHTENING TORQUES FOR ORING BOSS PLUGS
• 9.6. TIGHTENING TORQUE FOR 102 AND 114 ENGINE SERIES
• 9.7. TIGHTENING TORQUE TABLE FOR HOSES (TAPER SEAL TYPE AND FACE SEAL TYPE)
• 10. ELECTRIC WIRE CODE
• 10.1. CLASSIFICATION BY THICKNESS
• 10.2. CLASSIFICATION BY COLOR AND CODE
• 11. CONVERSION TABLES
• 11.1. METHOD OF USING THE CONVERSION TABLE
• 12. GENERAL
• 12.1. SPECIFICATION DIMENSION DRAWINGS
• 12.2. SPECIFICATIONS
• 12.3. WEIGHT TABLE
• 12.4. FUEL, COOLANT AND LUBRICANTS
• 13. STRUCTURE, FUNCTION MAINTENANCE STANDARDS
• 13.1. ENGINE RELATED PARTS
• 13.2. RADIATOR, OIL COOLER AND AFTERCOOLER
• 13.3. POWER TRAIN
• 13.4. FINAL DRIVE
• 13.5. SWING MACHINERY
• 13.6. TRACK CHAIN AND SHOES
• 13.7. HYDRAULIC EQUIPMENT
• 13.8. MAIN CONTROL VALVE
• 13.9. MAIN RELIEF VALVE
• 13.10. VARIABLE PRESSURE COMPENSATION VALVE
• 13.11. CLSS
• 13.12. SELF PRESSURE REDUCING VALVE
• 13.13. SWING MOTOR
• 13.14. REVERSE PREVENTION VALVE
• 13.15. CENTER SWIVEL JOINT
• 13.16. TRAVEL MOTOR
• 13.17. TRAVEL JUNCTION VALVE
• 13.18. TRAVEL PPC SHUTTLE VALVE
• 13.19. VALVE CONTROL
• 13.20. WORK EQUIPMENT AND SWING PPC VALVE
• 13.21. TRAVEL PPC VALVE
• 13.22. SERVICE PPC VALVE
• 13.23. SOLENOID VALVE
• 13.24. PPC ACCUMULATOR
• 13.25. BREAKER RETURN OIL FILTER
• 13.26. BOOM DRIFT PREVENTION VALVE
• 13.27. LIFT CHECK VALVE
• 13.28. ATTACHMENT SELECTOR VALVE
• 13.29. EQUIPMENT CYLINDERS
• 13.30. WORK EQUIPMENT
• 13.31. AIR CONDITIONER
• 13.32. ENGINE CONTROLS
• 13.33. ELECTRONIC CONTROL SYSTEM
• 13.34. MULTI MONITOR SYSTEM
• 13.35. SENSORS
• 14. TESTING, ADJUSTING AND TROUBLESHOOTING
• 14.1. STANDARD VALUE TABLES
• 14.2. TESTING AND ADJUSTING
• 14.3. TROUBLESHOOTING
• 14.4. TROUBLESHOOTING ELECTRICAL SERVICE CODES AND MECHANICAL FAILURE CODES
• 14.5. TROUBLESHOOTING ELECTRICAL SYSTEM E MODE
• 14.6. TROUBLE SHOOTING MECHANICAL SYSTEM H MODE
• 15. DISASSEMBLY AND ASSEMBLY
• 15.1. PRECAUTIONS DURING OPERATION
• 15.2. SPECIAL TOOL LIST
• 15.3. SKETCHES OF SPECIAL TOOLS
• 15.4. ENGINE
• 15.5. CONNECTOR REPAIR PROCEDURES
• 15.6. RADIATOR
• 15.7. HYDRAULIC OIL COOLER
• 15.8. ENGINE AND HYDRAULIC PUMPS
• 15.9. SWING MOTOR AND SWING MACHINERY
• 15.10. ROAD LINERS
• 15.11. SWING CIRCLE
• 15.12. REVOLVING FRAME
• 15.13. CENTER SWIVEL JOINT
• 15.14. HYDRAULIC PUMP
• 15.15. WORK EQUIPMENT PPC VALVE
• 15.16. TRAVEL PPC VALVE
• 15.17. HYDRAULIC CYLINDER
• 15.18. WORK EQUIPMENT
• 15.19. AIR CONDITIONER UNIT
• 15.20. COUNTERWEIGHT
• 15.21. OPERATORS CAB
• 15.22. OPERATORS CAB GLASS
• 15.23. GOVERNOR PUMP CONTROLLER
• 16. OTHERS
• 16.1. ELECTRICAL PC200LC7 S/N A86001A87017, PC220LC7 S/N A86001A86659
• 16.2. ELECTRICAL PC200LC7 S/N A87018UP, PC220LC7 S/N A86660UP
• 16.3. HYDRAULIC