Name: Komatsu PC200Z-6LE Hydraulic Excavator Shop Manual CEBM001700
Price: 50.00 USD
Availability: InStock

Description

Model List:
- PC200Z-6LE Hydraulic Excavator

1. MAIN MENU
2. COVER
3. CONTENTS
4. GENERAL
4.1. GENERAL ASSEMBLY DRAWING
4.2. SPECIFICATIONS
4.3. WEIGHT TABLE
4.4. FUEL, COOLANT AND LUBRICANTS
4.5. ENGINE OIL SPECIFICATION
4.5.1. NORMAL OPERATION
4.5.2. ARCTIC OPERATION
4.6. COOLANT
5. STRUCTURE AND FUNCTION
5.1. ENGINE RELATED PARTS
5.1.1. SPECIFICATIONS
5.2. RADIATOR OIL COOLER
5.2.1. SPECIFICATIONS
5.3. ENGINE CONTROL SYSTEM
5.4. SWING MACHINERY
5.4.1. SPECIFICATIONS
5.5. TRACK FRAME RECOIL SPRING
5.5.1. SPECIFICATIONS
5.6. TRACK SHOE
5.6.1. STANDARD SHOE
5.6.2. SELECTION OF TRACK SHOE
5.7. HYDRAULIC PIPING DRAWING
5.8. HYDRAULIC CIRCUIT DIAGRAM
5.8.1. LS and PC valve
5.9. INLINE OIL FILTER
5.9.1. Outline
5.10. CONTROL VALVE
5.10.1. Outline
5.10.2. spool valve (standard)
5.11. SAFETYSUCTION VALVE FOR SERVICE VALVE
5.12. SELFREDUCING PRESSURE VALVE
5.12.1. Function
5.12.2. Operation
5.13. CLSS
5.13.1. Outline of CLSS
5.13.2. Operation for each function and valve
5.13.3. Operation of CLSS system as a whole
5.14. SWING MOTOR
5.14.1. BASIC MOTOR
5.14.2. Swing lock valve
5.14.3. Reverse prevention valve (swing dampening)
5.15. CENTER SWIVEL JOINT
5.16. TRAVEL MOTOR
5.16.1. Operation of parking brake
5.16.2. Operation of brake valve
5.17. VALVE CONTROL
5.18. WORK EQUIPMENT SWING PPC VALVE
5.18.1. Operation
5.19. TRAVEL PPC VALVE
5.19.1. Operation
5.20. SERVICE PPC VALVE
5.20.1. Operation
5.21. ACCUMULATOR
5.21.1. Function
5.21.2. Operation
5.22. STRAIGHTTRAVEL SYSTEM
5.22.1. Function
5.23. EPC SOLENOID VALVE
5.23.1. Operation
5.24. BOOM LOCK VALVE
5.24.1. Operation
5.25. ADDITIONAL FILTER FOR BREAKER
5.26. WORK EQUIPMENT
5.27. AIR CONDITIONER
5.28. ELECTRICAL WIRING DIAGRAM
5.29. ELECTRICAL CIRCUIT DIAGRAM
5.29.1. ELECTRICAL CIRCUIT DIAGRAM FOR AIR CONDITIONER
5.30. ELECTRIC CONTROL SYSTEM
5.30.1. TOTAL SYSTEM DIAGRAM
5.30.2. PUMP CONTROL FUNCTION
5.30.3. SWING LOCK, PPC LOCK FUNCTION
5.31. MACHINE MONITOR SYSTEM
5.31.1. FUNCTION
5.31.2. Monitor panel
5.32. SENSORS
5.32.1. Engine oil pressure sensor
5.32.2. Coolant temperature sensor
5.32.3. Fuel level sensor
6. TESTING, ADJUSTING AND TROUBLESHOOTING
6.1. TESTING AND ADJUSTING
6.1.1. STANDARD VALUE TABLE
6.1.2. TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTING
6.1.3. MEASURING ENGINE SPEED
6.1.4. MEASURING EXHAUST GAS COLOR
6.1.5. ADJUSTING VALVE CLEARANCE
6.1.6. MEASURING COMPRESSION PRESSURE
6.1.7. MEASURING BLOWBY PRESSURE
6.1.8. TESTING AND ADJUSTING FUEL INJECTION TIMING
6.1.9. MEASURE ENGINE OIL PRESSURE
6.1.10. TESTING AND ADJUSTING FAN BELT TENSION
6.1.11. TESTING AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSOR
6.1.12. ADJUSTING SPEED SENSOR
6.1.13. ADJUSTING FUEL CONTROL LEVER
6.1.14. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT, SWING, AND TRAVEL CIRCUIT
6.1.15. TESTING AND ADJUSTING PC VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE)
6.1.16. TESTING AND ADJUSTING LS VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE AND LS DIFFERENTIAL PRESSURE)
6.1.17. TESTING AND ADJUSTING CONTROL CIRCUIT OIL PRESSURE
6.1.18. TESTING SOLENOID VALVE OUTPUT PRESSURE
6.1.19. MEASURING PPC VALVE OUTPUT PRESSURE
6.1.20. ADJUSTING WORK EQUIPMENT SWING PPC VALVE
6.1.21. TESTING TRAVEL DEVIATION
6.1.22. TESTING LOCATIONS CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT
6.1.23. MEASURING OIL LEAKAGE
6.1.24. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
6.1.25. TESTING CLEARANCE OF SWING CIRCLE BEARING
6.1.26. TESTING AND ADJUSTING TRACK SHOE TENSION
6.1.27. BLEEDING AIR
6.2. TROUBLESHOOTING
6.2.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
6.2.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
6.2.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
6.2.4. CHECKS BEFORE TROUBLESHOOTING
6.2.5. CONNECTOR TYPES AND MOUNTING LOCATIONS
6.2.6. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
6.2.7. METHOD OF USING TROUBLESHOOTING CHARTS
6.2.8. TROUBLESHOOTING OF ENGINE SYSTEM (S MODE)
6.2.9. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
6.2.10. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
6.2.11. TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
7. DISASSEMBLY AND ASSEMBLY
7.1. METHOD OF USING MANUAL
7.1.1. When removing or installing unit assemblies
7.1.2. General precautions
7.1.3. Listing of special tools
7.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
7.2.1. Precautions when carrying out removal work
7.2.2. Precautions when carrying out installation work
7.2.3. Precautions when completing the operations
7.3. SPECIAL TOOL LIST
7.4. SKETCHES OF SPECIAL TOOLS
7.5. AIR CONDITIONER COMPRESSOR
7.6. FUEL INJECTION PUMP
7.7. CYLINDER HEAD ASSEMBLY
7.7.1. Removal
7.7.2. Installation
7.8. RADIATOR, HYDRAULIC OIL COOLER ASSEMBLY
7.8.1. Removal
7.8.2. Installation
7.9. ENGINE, MAIN PUMP
7.10. CENTER SWIVEL JOINT
7.11. SWING MACHINERY
7.11.1. Removal
7.11.2. Installation
7.11.3. Disassembly
7.11.4. Assembly
7.12. REVOLVING FRAME
7.13. IDLER RECOIL SPRING
7.14. MAIN PUMP INPUT SHAFT OIL SEAL
7.15. PUMP MERGEDIVIDER VALVE
7.15.1. Disassembly
7.15.2. Assembly
7.16. MAIN RELIEF VALVE
7.17. WORK EQUIPMENT SWING PPC VALVE
7.17.1. Removal
7.17.2. Installation
7.17.3. Disassembly
7.17.4. Assembly
7.18. TRAVEL PPC VALVE
7.18.1. Removal
7.18.2. Installation
7.18.3. Disassembly
7.18.4. Installation
7.19. BOOM LOCK VALVE
7.20. BUCKET CYLINDER
7.20.1. Removal
7.20.2. Installation
7.21. HYDRAULIC CYLINDER
8. MAINTENANCE STANDARD
8.1. SWING MACHINERY
8.2. SWING CIRCLE
8.3. FINAL DRIVE
8.4. TRACK FRAME RECOIL SPRING
8.5. SAFETYSUCTION VALVE FOR SERVICE VALVE
8.6. SELFREDUCING PRESSURE VALVE
8.7. SWING MOTOR
8.8. TRAVEL MOTOR
8.9. WORK EQUIPMENT SWING PPC VALVE
8.10. TRAVEL PPC VALVE
8.11. SERVICE PPC VALVE
8.12. CENTER SWIVEL JOINT
8.13. BOOM LOCK VALVE
8.14. HYDRAULIC CYLINDER
8.14.1. Boom cylinder
8.14.2. Arm cylinder
8.14.3. Bucket cylinder
8.15. WORK EQUIPMENT
8.16. DIMENSION OF WORK EQUIPMENT
8.16.1. Arm portion
8.16.2. Bucket portion