Komatsu PC3000-1 Hydraulic Mining Excavator Operation and Maintenance Manual OMPC30006202

Description

• Model List:
  • PC3000-1 Hydraulic Mining Excavator

• 1. Main Menu
• 2. Cover
• 3. Introduction
• 4. Part 1 Operation Manual
• 4.1. Table of Contents Operation Manual
• 4.2. Section A Explanation of Abbreviations Used in this Manual
• 4.3. Section 1.0 Foreward
• 4.4. Section 2.0 Construction of the Excavator
• 4.4.1. Overall View
• 4.4.2. Superstructure
• 4.4.3. Attachment
• 4.5. Section 3.0 Safety Instructions
• 4.5.1. Fundamental Safety Instructions
• 4.5.2. Safety Harness
• 4.6. Section 3.1 Ladder, Walkways, and Access Doors
• 4.6.1. Superstructure
• 4.6.2. Sea Protection Covers
• 4.7. Section 3.2 Transport of Excavator
• 4.7.1. Short Transport with Calm Sea Conditions Drawing
• 4.7.2. Long Transport with Rough Sea Conditions Drawing
• 4.7.3. Location of Plug Socket for Hydraulic Oil Heating System
• 4.8. Section 3.3 Operators Seat
• 4.9. Section 4.0 Operators Cab Controls and Monitors
• 4.9.1. Control Levers and Control Pedals
• 4.9.2. Safety Circuit for Controls
• 4.9.3. Switch Board
• 4.9.4. Instruments and Pontoon Controls
• 4.10. Section 5.0 Electronic Text Monitoring System Komatsu ETM
• 4.10.1. Introduction
• 4.11. Section 5.1 Power House Controls
• 4.12. Section 5.2 Electrical Equipment in Cab Base
• 4.12.1. Main Switch X2 in Cab Base
• 4.12.2. Diagnostic Fault Codes of Engine Centry System
• 4.12.3. Switch Box X7 for Cab Heating and Air Conditioning
• 4.13. Section 5.3 Preheating System for Hydraulic Oil
• 4.13.1. General
• 4.13.2. Operating the Heating System
• 4.14. Section 5.4 Engine Oil Management System
• 4.14.1. General
• 4.14.2. Centinel Diagnostic Lamps
• 4.14.3. Check Centinel Diagnostic Lamps for Faults
• 4.14.4. Clearing Active Faults and Reset the Centinel System
• 4.14.5. Resetting the Centinel System is Necessary
• 4.14.6. Check the Centinel System for Proper Operation
• 4.14.7. Calibration Plug for Engine Oil Quality
• 4.14.8. Oil Burning System Centinel Combined with Reverse System
• 4.14.9. Eliminator Engine Oil Filter
• 4.15. Section 5.5 Operators Cab Arrangement of Components
• 4.16. Section 6.1 Ceheck Before Starting the Engine
• 4.17. Section 6.2 Starting the Engine
• 4.17.1. Before Starting
• 4.17.2. Starting Procedure
• 4.17.3. Cold Weather Starting
• 4.17.4. After Starting
• 4.17.5. Automatic Engine ShutDown System (Safety Chain)
• 4.17.6. Untitled
• 4.17.7. Engine WarmUp
• 4.17.8. Hydraulic Oil WarmUp
• 4.17.9. Hydraulic Oil Viscosity and Temperature Chart
• 4.18. Section 6.3 Stopping the Engine
• 4.18.1. Stopping Procedure
• 4.19. Section 6.4 Pontoon Operation
• 4.19.1. Warping of the Pontoon
• 4.19.2. Float Position of Backhoe Attachment
• 4.19.3. Determination of Directions
• 4.19.4. Shutoff Cocks for the Pontoon Hydraulic System
• 4.20. Section 6.5 Slewing and Braking the Superstructure
• 4.20.1. Rotating the Superstructure
• 4.20.2. Swing Angle Limitation System
• 4.20.3. Braking the Superstructure
• 4.20.4. Swing Parking Brake
• 4.21. Section 6.6 Working with the Attachment
• 4.22. Section 6.7 Combined Operation Cycles
• 4.23. Section 6.8 Operating the Heater, Ventilation, and Air Conditioning
• 4.23.1. Heating
• 4.23.2. Air Conditioning (Special Equipment
• 4.23.3. Combined Operation of Air Conditioning and Heating
• 4.24. Section 6.11 Automatic Lubrication Systems
• 4.24.1. Central Lubrication System and Swing Ring Gear Lubrication System
• 4.24.2. Controls of Automatic Lubrication Systems
• 4.24.3. Factory Adjustments
• 4.25. Section 6.13 Fire Detection and Suppression System (Special Equipment)
• 4.26. Section 6.15 Transfer Pump for Hydraulic Oil Reservoir
• 4.26.1. Functions of the Transfer Pump
• 4.26.2. Transfer Procedure
• 4.27. Section 7.0 Working Instructions
• 4.27.1. Excavator Operation
• 4.27.2. Barge Warping
• 4.27.3. Pontoon Warping
• 4.27.4. Maintaining the Pontoon in the Flow
• 4.27.5. Slowing Down Pontoon Motions
• 4.27.6. Working Ashore or at Banks from the Pontoon
• 4.27.7. Working in Shallow Waters
• 4.27.8. Depositing the Attachment During Working Breaks
• 4.28. Section 7.1 Emergency Operation System
• 4.29. Section 9.0 Refueling the Excavator
• 4.30. Section 10.0 Exchange of Attachment and/or Components
• 5. Part 2 Lubrication and Maintenance Manual
• 5.1. Table of Contents Lubrication and Maintenance Manual
• 5.2. Section 1.0 Foreward
• 5.2.1. Section Contents
• 5.2.2. Definitions
• 5.3. Section 1.1 Fire Prevention
• 5.4. Section 1.2 Repair Welding
• 5.5. Section 2.0 Safety Instructions
• 5.6. Section 3.0 Fuel and Lubricants
• 5.7. Section 4.0 Filling Capacities
• 5.8. Section 5.0 Lubrication and Maintenance Schedule
• 5.8.1. Initial Servicing
• 5.8.2. Periodic Servicing Intervals
• 5.8.3. Extended Service Intervals for Engines with Engine Oil Management System
• 5.8.4. Maintenance of Engine
• 5.8.5. Maintenance of Eliminator Oil Filtration System
• 5.8.6. Lubrication Point and Maintence Chart
• 5.9. Section 6.1 Every 10 Operating Hours or Daily
• 5.9.1. Visual Inspection
• 5.9.2. Maintenance of Engines
• 5.9.3. Lubrication of Attachment
• 5.9.4. Lubrication of Slewing Connection
• 5.9.5. Engine Air Cleaners
• 5.9.6. Not Used
• 5.9.7. Radiator Check Coolant Level
• 5.9.8. Track Groups
• 5.9.9. Fuel System, Water Separator
• 5.10. Section 6.2 Every 50 Operating Hours or Weekly
• 5.10.1. Slew Gear and Motor Adapter Housing
• 5.10.2. Not Used
• 5.10.3. Pump Distributor Geat (PTO) and Oil Reservoirs
• 5.10.4. Radiator and Hydraulic Oil Coolers
• 5.10.5. Air Conditioning
• 5.10.6. Maintenance of Engines
• 5.11. Section 6.3 Every 250 Operating Hours or Monthly
• 5.11.1. Engine
• 5.11.2. Drive Belts
• 5.11.3. Not Used
• 5.11.4. Not Used
• 5.11.5. Hydraulic Oil Cooler Lubricate Fan Bearings
• 5.11.6. Not Used
• 5.11.7. Not Used
• 5.11.8. Compressor for Signal Horn
• 5.11.9. Automatic Lubrication Systems, Clean InLineGreaseFilters
• 5.11.10. Air Cleaner for Operators Cab
• 5.11.11. Air Conditioning
• 5.11.12. Not Used
• 5.11.13. Not Used
• 5.11.14. Air Conditioning Refrigerant Compressor
• 5.12. Section 6.4 Every 500 Operating Hours or Every 3 Months
• 5.12.1. Engine
• 5.12.2. Batteries
• 5.12.3. Fuel Tank, Drain Water and Sediments
• 5.12.4. Flexible Drive Coupling
• 5.12.5. Rotary Distributor Lubrication
• 5.13. Section 6.5 Every 1000 Operating Hours or Every 6 Months
• 5.13.1. HighStrength Bolt Connections
• 5.13.2. Bolt Torque Chart
• 5.13.3. Maintenance of Engines
• 5.13.4. Hydraulic System
• 5.13.5. Pump Distributor Gears, Slew Gears, and Travel Gears
• 5.13.6. Compressor for Signal Horn
• 5.13.7. Not Used
• 5.13.8. Air Conditioning
• 5.14. Section 6.6 Every 2000 Operating Hours or Yearly
• 5.14.1. Hydraulic System
• 5.15. Section 6.7 Every 3000 operating operating Hours but at Least Once a Year
• 5.15.1. Slew Gear and Motor Adapter Housing
• 5.15.2. Pump Distributor Gear (PTO)
• 5.16. Section 6.8 When Necessary
• 5.16.1. Servicing the Engine Air Cleaners
• 5.16.2. Additional Fuel System Water Separator
• 5.16.3. Slew Gear
• 5.16.4. Automatic Lubrication Systems with Replaceable Grease Barrels
• 5.16.5. Not Used
• 5.16.6. Not Used
• 5.16.7. Not Used
• 5.16.8. Not Used
• 5.16.9. Hydraulic System
• 5.16.10. Cold Starting Aid, Replace Fluid Cylinder
• 5.16.11. Electrical Switch Board (X2)
• 5.17. Section 7.0 Excavator Storage
• 5.17.1. General
• 5.17.2. Preparing for Storage
• 5.17.3. One Month Repetitive Service Peroid
• 5.17.4. Six Month Repetitive Service Period
• 5.17.5. Preparing for Operation
• 5.18. Section 8.0 Troubleshooting
• 5.18.1. General
• 5.18.2. Engine
• 5.18.3. Hydraulic System
• 5.18.4. Travel and Slew Gears
• 5.18.5. Crawler Tracks