Komatsu PC360LC-11, PC360NLC-11 Hydraulic Excavator Operation and Maintenance Manual UENAM01193

Description

• Model List:
  • PC360LC-11 Hydraulic Excavator
  • PC360NLC-11 Hydraulic Excavator

• 1. FOREWORD
• 1.1. READ THIS MANUAL
• 1.2. SAFETY INFORMATION
• 1.3. SAFETY LABELS
• 1.4. NOISE
• 1.5. VIBRATION LEVELS
• 1.5.1. VIBRATION OPERATING CONDITION
• 1.5.2. GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE
• 1.6. INTRODUCTION
• 1.6.1. MAIN USE OF MACHINE
• 1.6.2. DEMOLITION WORK
• 1.6.3. DIRECTIONS OF MACHINE
• 1.6.4. VISIBILITY FROM OPERATORS SEAT
• 1.7. ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION
• 1.8. PRODUCT INFORMATION
• 1.8.1. LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.8.2. LOCATION OF ENGINE NUMBER PLATE
• 1.8.3. SERVICE METER LOCATION
• 1.8.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 1.9. SERIAL PLATE
• 1.10. DECLARATION OF CONFORMITY
• 1.11. TABLE OF CONTENTS
• 2. SAFETY
• 2.1. SAFETY
• 2.2. SAFETY LABELS
• 2.2.1. LOCATION OF SAFETY LABELS
• 2.2.2. CONTENTS OF SAFETY LABELS
• 2.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 2.3.1. PRECAUTIONS BEFORE STARTING OPERATION
• 2.3.2. PREPARATIONS FOR SAFE OPERATION
• 2.3.3. PRECAUTIONS TO PREVENT FIRE
• 2.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 2.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 2.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 2.3.7. PROTECTION AGAINST FALLING, FLYING OR INTRUDING OBJECTS
• 2.3.8. ACTIONS IN THE EVENT OF DAMAGE TO SAFETY STRUCTURES
• 2.3.9. UNAUTHORIZED MODIFICATION
• 2.3.10. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 2.3.11. PRECAUTIONS RELATED TO CAB GLASS
• 2.3.12. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 2.4. PRECAUTIONS FOR OPERATION
• 2.4.1. PRECAUTIONS FOR JOBSITE
• 2.4.2. START ENGINE
• 2.4.3. PRECAUTIONS FOR OPERATION
• 2.4.4. PRECAUTIONS FOR TRANSPORTATION
• 2.4.5. TOWING AND BEING TOWED
• 2.4.6. LIFTING OBJECTS WITH BUCKETS
• 2.5. PRECAUTIONS FOR MAINTENANCE
• 2.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 2.5.2. PRECAUTIONS FOR CHECK AND MAINTENANCE
• 2.6. PRECAUTIONS FOR DEF
• 2.6.1. GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING
• 2.6.2. PRECAUTIONS FOR ADDING
• 2.6.3. SAFETY RULES FOR STORAGE
• 2.6.4. PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE
• 2.6.5. OTHER PRECAUTIONS
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. MACHINE EQUIPMENT NAME
• 3.1.2. CAB EQUIPMENT NAMES
• 3.1.3. CONTROLS AND GAUGES NAMES
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
• 3.2.2. SWITCHES
• 3.2.3. CONTROL LEVERS AND PEDALS
• 3.2.4. OTHER EQUIPMENT
• 3.3. MACHINE OPERATIONS AND CONTROLS
• 3.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 3.3.2. METHOD FOR STARTING ENGINE
• 3.3.3. METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 3.3.4. METHOD FOR STOPPING ENGINE
• 3.3.5. METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
• 3.3.6. METHOD FOR STEERING MACHINE
• 3.3.7. METHOD FOR SWINGING MACHINE
• 3.3.8. METHOD FOR OPERATING WORK EQUIPMENT
• 3.3.9. HANDLE WORKING MODE
• 3.3.10. PROHIBITED OPERATIONS
• 3.3.11. PRECAUTIONS FOR OPERATION
• 3.3.12. PRECAUTIONS FOR WORKING ON SLOPE
• 3.3.13. METHOD FOR ESCAPING FROM MUD
• 3.3.14. RECOMMENDED APPLICATIONS
• 3.3.15. EFFECTIVE USE OF HYDRAULIC EXCAVATOR
• 3.3.16. METHOD FOR REPLACING AND INVERTING BUCKET
• 3.3.17. METHOD FOR PARKING MACHINE
• 3.3.18. METHOD FOR CHECKING AFTER FINISHING WORK
• 3.3.19. LOCK
• 3.4. HANDLE AIR CONDITIONER
• 3.4.1. EXPLANATION OF AIR CONDITIONER EQUIPMENT
• 3.4.2. METHOD FOR OPERATING AIR CONDITIONER
• 3.5. HANDLE RADIO
• 3.5.1. EXPLANATION OF RADIO EQUIPMENT
• 3.5.2. METHOD FOR CONTROLLING RADIO
• 3.5.3. STOW ANTENNA
• 3.5.4. SPACE FOR RADIO CASSETTE
• 3.6. TRANSPORTATION
• 3.6.1. PRECAUTIONS FOR TRANSPORTING MACHINE
• 3.6.2. SELECT TRANSPORTATION METHOD
• 3.6.3. LOADING AND UNLOADING WITH TRAILER
• 3.6.4. METHOD FOR LIFTING MACHINE
• 3.7. COLD WEATHER OPERATION
• 3.7.1. COLD WEATHER OPERATION INFORMATION
• 3.7.2. PRECAUTIONS AFTER DAILY WORK COMPLETION
• 3.7.3. AFTER COLD WEATHER SEASON
• 3.8. PRECAUTIONS FOR LONGTERM STORAGE
• 3.8.1. PREPARATION FOR LONGTERM STORAGE
• 3.8.2. MAINTENANCE DURING LONGTERM STORAGE
• 3.8.3. STARTING MACHINE AFTER LONGTERM STORAGE
• 3.9. TROUBLES AND ACTIONS
• 3.9.1. ACTIONS WHEN RUNNING OUT OF FUEL
• 3.9.2. PHENOMENA THAT ARE NOT FAILURES
• 3.9.3. PRECAUTIONS FOR TOWING MACHINE
• 3.9.4. PRECAUTIONS FOR SEVERE JOB CONDITION
• 3.9.5. PRECAUTIONS FOR DISCHARGED BATTERY
• 3.9.6. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. PRECAUTIONS FOR MAINTENANCE
• 4.1.1. CHECK SERVICE METER READING
• 4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 4.1.3. KOMATSU GENUINE LUBRICANTS
• 4.1.4. ALWAYS USE CLEAN WASHER FLUID
• 4.1.5. FRESH AND CLEAN LUBRICANTS
• 4.1.6. CHECK DRAINED OIL AND USED FILTER
• 4.1.7. PRECAUTIONS FOR REFILLING OIL OR FUEL
• 4.1.8. PRECAUTIONS FOR ADDING DEF
• 4.1.9. WELDING INSTRUCTIONS
• 4.1.10. DO NOT DROP THINGS INSIDE MACHINE
• 4.1.11. PRECAUTIONS FOR KDPF
• 4.1.12. PRECAUTIONS FOR SCR ASSEMBLY
• 4.1.13. DUSTY JOBSITES
• 4.1.14. AVOID MIXING OIL
• 4.1.15. LOCK INSPECTION COVERS
• 4.1.16. BLEED AIR FROM HYDRAULIC CIRCUIT
• 4.1.17. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 4.1.18. CHECKS AFTER INSPECTION AND MAINTENANCE
• 4.1.19. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 4.1.20. CLOSE ENGINE HOOD SECURELY
• 4.2. OUTLINE OF MAINTENANCE
• 4.2.1. HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 4.2.2. HANDLE ELECTRICAL COMPONENTS
• 4.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 4.4. MAINTENANCE SCHEDULE
• 4.4.1. MAINTENANCE SCHEDULE TABLE
• 4.4.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 4.5. MAINTENANCE PROCEDURE
• 4.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 4.5.2. WHEN REQUIRED
• 4.5.3. CHECK AUTOMATIC GREASE SYSTEM
• 4.5.4. CHECKS BEFORE STARTING
• 4.5.5. EVERY 50 HOURS MAINTENANCE
• 4.5.7. EVERY 250 HOURS MAINTENANCE
• 4.5.8. EVERY 500 HOURS MAINTENANCE
• 4.5.9. EVERY 1000 HOURS MAINTENANCE
• 4.5.10. EVERY 2000 HOURS MAINTENANCE
• 4.5.11. EVERY 4000 HOURS MAINTENANCE
• 4.5.12. EVERY 4500 HOURS MAINTENANCE
• 4.5.13. EVERY 5000 HOURS MAINTENANCE
• 4.5.14. EVERY 8000 HOURS MAINTENANCE
• 4.5.15. EVERY 9000 HOURS MAINTENANCE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 5.1.1. EXPLANATION OF LIFT CAPACITY CHART (1PIECE BOOM)
• 6. ATTACHMENTS AND OPTIONS
• 6.1. PRECAUTIONS FOR USING ATTACHMENT AND OPTIONS
• 6.1.1. PRECAUTIONS WHEN SELECTING
• 6.1.2. READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY
• 6.1.3. PRECAUTIONS WHEN REMOVING AND INSTALLING
• 6.1.4. PRECAUTIONS WHEN USING
• 6.2. QUICK COUPLER SYSTEM
• 6.2.1. HANDLING QUICK COUPLER
• 6.3. AUTOMATIC GREASE SYSTEM
• 6.3.1. HANDLING AUTOMATIC GREASE SYSTEM
• 6.3.2. DIAGRAM OF AUTOMATIC GREASING POINTS
• 6.3.3. SYSTEM OPERATION
• 6.3.4. CHANGING THE GREASE INTERVAL WITH THE INCAB DISPLAY
• 6.3.5. INDICATION ON THE INCAB DISPLAY
• 6.3.6. CHECK AUTOMATIC GREASE SYSTEM
• 6.4. HANDLE BUCKET WITH HOOK
• 6.4.1. PRECAUTIONS FOR OPERATION
• 6.5. HANDLE MACHINE READY FOR INSTALLATION OF ATTACHMENT
• 6.5.1. EXPLANATION OF COMPONENTS ON MACHINE EQUIPPED WITH ATTACHMENT
• 6.5.2. METHOD FOR CHANGEOVER AND CONNECT HYDRAULIC CIRCUIT FOR MACHINE READY FOR INSTALLATION OF ATTACHMENT
• 6.5.3. METHOD FOR REMOVING AND INSTALLING ATTACHMENT
• 6.5.4. METHOD FOR OPERATING ATTACHMENT
• 6.5.5. LONGTERM STORAGE
• 6.5.6. MAINTENANCE OF ADDITIONAL FILTER FOR BREAKER
• 6.5.7. SPECIFICATIONS
• 6.6. ARM/PIN INFORMATION
• 6.7. ATTACHMENTS AND OPTIONS
• 6.7.1. INSTALL ATTACHMENT
• 6.7.2. INSTALL ATTACHMENT
• 6.7.3. TOOL CONTROL SYSTEM
• 6.7.4. TRACK SHOES SELECTION
• 6.7.5. BUCKET TEETH SELECTION
• 6.8. RECOMMENDED ATTACHMENT OPERATIONS
• 6.8.1. HYDRAULIC BREAKER
• 7. REPLACEMENT PARTS
• 7.1. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
• 7.1.1. DEFINED LIFE PARTS LIST
• 7.2. CONSUMABLE PARTS
• 7.2.1. CONSUMABLE PARTS
• 7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 7.3.1. LUBRICATION CHART
• 7.3.2. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 7.3.3. RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
• 8. INDEX