Komatsu PC4000 Hydraulic Mining Shovel General Assembly Procedure Manual PC4000Asrev05

Description

• Model List:
  • PC4000 Hydraulic Mining Shovel

• 1. MAIN MENU
• 2. COVER
• 3. GENERAL CONTENT
• 4. Overviews
• 4.1. Overview Superstructure (Z22586)
• 4.2. Overview Engine House (Z21446)
• 5. General
• 5.1. Delivery of the Excavator
• 5.2. Assembling of the Excavator
• 5.3. Transportation and Lifting
• 5.4. Manpower / Assembly Time
• 5.5. Assembly Site Requirements
• 5.6. Space and Placing Requirements
• 5.7. Preparation for Assembly
• 5.8. Basic Measurements (Z23038)
• 5.9. Transport Dimensions and Weights (as example)
• 6. Assembly Sequence
• 6.1. Assembly of Undercarriage (Z21859)
• 6.1.1. Mounting of travel gear breather filters (Z21860)
• 6.1.2. Track tensioning system (Z23037)
• 6.2. Assembly of Superstructure onto the Undercarriage (Z23863)
• 6.3. Assembly of engine house (Z21863)
• 6.4. Mounting of Boom (Z21864)
• 6.5. Mounting of Hydraulic Oil Tank (Z23039)
• 6.6. Mounting of Hydraulic Oil Cooler (Z21866)
• 6.7. Mounting of Fuel Tank (Z21867)
• 6.8. Mounting of hydraulic access ladder (Z21871)
• 6.9. Mounting of Cab Base (Z21868)
• 6.10. Mounting of Counterweight (Z21869)
• 6.11. Mounting of Handrails, Steps and Gratings (Z23033)
• 6.12. Mounting of Cable transfer to the Operators Cab (Z22937)
• 6.13. Mounting of Cab with Support Frame (Z22938 Z22939)
• 6.13.1. Mounting of the Cab air cleaner (Cab support to Cab) (Z22940)
• 6.14. Mounting of Bucket Cylinders (Z21873)
• 6.15. Mounting of Stick (Bullclam bucket) (Z21874)
• 6.15.1. Mounting of Stick (Backhoe attachment) (Z23034)
• 6.16. Filling up hydraulic oil tank (Z21585)
• 6.17. Bleed air from all hydraulic pumps and check the Oil Level in all four Main Pump Housings (Z21693 Z22513)
• 6.18. Filling up fuel tank
• 6.19. Prechecks for initial Startup
• 6.20. Mounting of stick cylinders to the stick (Z21875)
• 6.21. Assembly of Bullclam Bucket to the Stick (Z21876)
• 6.22. Mounting of the Pin Seals (Z22042)
• 6.22.1. Mounting of the Pin Seals (Backhoe) (Z23035)
• 6.23. Connection of the cable harnesses to the terminal rails in the switch box X2 (Z21879)
• 6.24. Putting the Central Lubrication System into operation (Z21880)
• 6.25. Metric standard thread