Komatsu PC490LCi-11 Hydraulic Excavator Operation and Maintenance Manual TEN01035-01

Description

• Model List:
  • PC490LCi-11 Hydraulic Excavator

• 1. COVER
• 2. FOREWORD
• 2.1. CONTENTS
• 2.2. READ THIS MANUAL
• 2.3. SAFETY INFORMATION
• 2.4. INTRODUCTION
• 2.4.1. intelligent Machine Control
• 2.4.2. MAIN USE OF MACHINE
• 2.5. ABBREVIATION LIST
• 3. SAFETY
• 3.1. SAFETY
• 3.2. SAFETY LABELS
• 3.2.1. LOCATION OF SAFETY LABELS
• 3.2.2. SAFETY LABELS
• 3.3. PRECAUTIONS FOR OPERATION
• 3.3.1. START ENGINE
• 3.3.1.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 3.3.2. PRECAUTIONS RELATED TO CONTROL BOX
• 3.3.3. PRECAUTIONS RELATED TO SEMIAUTO MODE
• 3.3.4. PRECAUTIONS FOR TRANSPORTATION
• 3.3.4.1. PRECAUTIONS WHEN LOADING AND UNLOADING
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. MACHINE EQUIPMENT NAME
• 4.1.2. CAB EQUIPMENT NAMES
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
• 4.2.1.1. WARNING DISPLAY
• 4.2.1.2. ACTION LEVEL DISPLAY
• 4.2.1.3. Intelligent Machine Control EQUIPMENT STATE CAUTION LAMP
• 4.2.1.4. Intelligent Machine Control SYSTEM STATE CAUTION LAMP
• 4.2.1.5. CALIBRATION STATE CAUTION LAMP
• 4.2.1.6. IMU STATE CAUTION LAMP
• 4.2.1.7. CYLINDER FUNCTION STATE CAUTION LAMP
• 4.2.2. SWITCH
• 4.2.2.1. LAMP SWITCH
• 4.2.2.2. BOOM SECONDARY DRIVE SWITCH
• 4.2.2.3. AUTO/MANUAL SWITCH
• 4.2.3. CONTROL LEVERS AND PEDALS
• 4.2.3.1. LOCK LEVER
• 4.2.4. intelligent Machine Control SYSTEM
• 4.2.4.1. CONTROL BOX
• 4.2.4.2. GNSS RECEIVER
• 4.2.5. OTHER EQUIPMENT
• 4.2.5.1. METHOD FOR OPENING AND CLOSING CAB FRONT WINDOW
• 4.2.5.2. CUP HOLDER
• 4.2.5.3. POWER SUPPLY OUTLET
• 4.2.5.4. FUSE
• 4.2.5.5. METHOD FOR REMOVING AND INSTALLING CONTROL BOX
• 4.3. MACHINE OPERATIONS AND CONTROLS
• 4.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 4.3.1.1. METHOD FOR WALKAROUND CHECK
• 4.3.1.2. METHOD FOR ADJUSTING
• 4.3.2. METHOD FOR STARTING ENGINE
• 4.3.2.1. START CONTROL BOX
• 4.3.2.2. METHOD FOR SHUTTING DOWN CONTROL BOX
• 4.3.3. METHOD FOR STOPPING ENGINE
• 4.3.4. PROHIBITED OPERATIONS
• 4.3.4.1. PROHIBITION OF OPERATIONS USING HYDRAULIC CYLINDERS TO STROKE END
• 4.3.5. METHOD FOR PARKING MACHINE
• 4.4. HANDLING RADIO
• 4.5. TRANSPORTATION
• 4.5.1. REMOVE AND INSTALL GNSS ANTENNA
• 4.5.1.1. METHOD FOR REMOVING GNSS ANTENNA
• 4.5.1.2. METHOD FOR INSTALLING GNSS ANTENNA
• 4.5.2. REMOVE AND INSTALL HANDRAIL
• 4.5.2.1. METHOD FOR REMOVING HANDRAIL
• 4.5.2.2. METHOD FOR INSTALLING HANDRAIL
• 4.5.3. REMOVE AND INSTALL GNSS ANTENNA AND ANTENNA FOR NETWORK MODEM
• 4.5.3.1. METHOD FOR REMOVING GNSS ANTENNA AND ANTENNA FOR NETWORK MODEM
• 4.5.3.2. METHOD FOR INSTALLING GNSS ANTENNA AND ANTENNA FOR NETWORK MODEM
• 4.6. PRECAUTIONS FOR LONGTERM STORAGE
• 4.6.1. STARTING MACHINE AFTER LONGTERM STORAGE
• 4.7. TROUBLES AND ACTIONS
• 4.7.1. IF ERROR INFORMATION IS DISPLAYED ON CONTROL BOX
• 4.7.1.1. IF Initializing IS DISPLAYED
• 4.7.2. OTHER TROUBLE
• 4.7.2.1. IF MACHINE MONITOR SHOWS WARNING DISPLAY
• 4.7.2.2. PHENOMENA AND ACTIONS FOR CONTROL BOX
• 5. MAINTENANCE
• 5.1. MAINTENANCE SCHEDULE
• 5.1.1. MAINTENANCE SCHEDULE TABLE
• 5.2. MAINTENANCE PROCEDURE
• 5.2.1. EVERY 500 HOURS MAINTENANCE
• 5.2.1.1. METHOD OF CHECKING LOOSENESS OF BUCKET CYLINDER STROKE SENSOR WIRING HARNESS CLAMP, HARDENING OF RUBBER
• 5.2.1.2. METHOD OF CHECKING AND CLEANING CYLINDER STROKE SENSOR CASE BOLT
• 5.2.1.3. METHOD FOR CHECKING OIL LEVEL IN FINAL DRIVE CASE, ADDING OIL
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 6.1.1. SPECIFICATIONSPC490LCI11
• 7. ATTACHMENTS AND OPTIONS
• 7.1. RECOMMENDED ATTACHMENT OPERATIONS
• 7.1.1. HYDRAULIC BREAKER
• 8. SETTING
• 8.1. INTELLIGENT MACHINE CONTROL SETTINGS
• 8.2. CONTROL BOX
• 8.2.1. METHOD FOR DISPLAYING MAIN MENU
• 8.2.1.1. MAIN MENU DISPLAY
• 8.2.1.2. PROJECT FILE SETTING AND EDITING
• 8.2.1.3. GUIDANCE SETTINGS
• 8.2.1.4. DISPLAY OPTIONS
• 8.2.1.5. SITE LINK TASK DETAIL MENU
• 8.2.1.6. SITE LINK
• 8.2.1.7. KOMATSU OPTIONS
• 8.2.1.8. TOOLS
• 8.2.1.9. MACHINE SETTING
• 8.2.1.10. METHOD FOR SETTING GNSS RADIO DEVICE
• 8.2.1.11. PREPARATIONS FOR CALIBRATION
• 8.2.1.12. BUCKET CONFIGURATION
• 8.3. MACHINE MONITOR
• 8.3.1. MC SETTING
• 8.3.1.1. IMU ADJUSTMENT
• 8.3.1.2. BUCKET WEIGHT SETTING
• 8.3.1.3. BOOM FINE CONTROL ADJUSTMENT
• 8.3.1.4. SEMIAUTO ADJUSTMENT
• 9. EXECUTIONS
• 9.1. SEMIAUTO MODE
• 9.1.1. PRECAUTIONS FOR OPERATION
• 9.1.2. PRECAUTIONS FOR REPLACING PARTS AND FAILURES
• 9.1.3. WORKING MODE
• 9.1.4. SEMIAUTO MODE SETTINGS
• 9.1.4.1. CHANGE TO SEMIAUTO MODE
• 9.1.4.2. LIST OF RESTRICTED ITEMS DURING SEMIAUTO MODE
• 9.1.4.3. METHOD FOR ADJUSTING CONTROL SURFACE OFFSET
• 9.1.4.4. METHOD FOR SWITCHING TO MANUAL MODE
• 9.2. TRAVEL MODE
• 9.2.1. TRAVEL MODE SETTINGS
• 9.2.2. DISPLAY OF TRAVEL MODE
• 9.2.3. OFFSET MENU OF SURFACE
• 9.2.4. TEMPORARY DESIGN MENU
• 9.2.4.1. METHOD FOR CREATING TEMPORARY DESIGN SURFACE
• 9.2.5. TARGET SURFACE SETTINGS
• 9.2.5.1. METHOD FOR SETTING TARGET SURFACE
• 9.2.5.2. METHOD FOR RESETTING TARGET SURFACE
• 9.3. ROUGH DIGGING MODE
• 9.3.1. METHOD FOR SETTING ROUGH DIGGING SCREEN
• 9.4. FINE DIGGING MODE
• 9.4.1. METHOD FOR SETTING FINE DIGGING MODE SCREEN
• 9.5. TARGET SURFACE SETTINGS
• 9.5.1. TARGET SURFACE SETTING MENU
• 9.5.2. METHOD FOR SETTING TARGET SURFACE
• 9.6. BUCKET EDGE POSITION
• 9.6.1. DISPLAY BUCKET EDGE POSITION
• 9.6.1.1. METHOD FOR SETTING MEASURED BUCKET EDGE POSITION
• 9.6.1.2. DISPLAY BUCKET EDGE COORDINATES
• 9.6.1.3. DISPLAY DISTANCE BETWEEN BUCKET EDGE AND DESIGN SURFACE
• 9.6.1.4. DISPLAY BUCKET EDGE POSITION ALGNMENT STATION
• 9.6.1.5. DISPLAY DISTANCE BETWEEN CENTER LINE AND BUCKET EDGE POSITION
• 9.6.1.6. METHOD FOR MEASURING BUCKET EDGE POSITION
• 9.6.1.7. METHOD FOR SAVING MEASURED DATA
• 9.6.2. METHOD FOR COMPARING WITH BENCHMARK
• 9.6.3. METHOD FOR CORRECTING BUCKET EDGE POSITION
• 9.7. DAILY CALIBRATION
• 9.7.1. WALKAROUND CHECKS OF INTELLIGENT MACHINE CONTROL EQUIPMENT
• 9.7.1.1. METHOD FOR CHECKING GNSS ANTENNA AND CABLE
• 9.7.1.2. METHOD FOR CHECKING GNSS RADIO DEVICE
• 9.7.1.3. METHOD FOR CHECKING LOOSENESS OF CONTROL BOX
• 9.7.1.4. METHOD FOR CHECKS BEFORE STARTING ON intelligent Machine Control EQUIPMENT
• 9.7.1.5. METHOD FOR CHECKING PROJECT FILE
• 9.7.1.6. METHOD FOR CHECKING GNSS COMMUNICATION STATUS
• 9.7.1.7. METHOD FOR CHECKING CONTROL BOX SCREEN DISPLAY
• 9.7.1.8. METHOD FOR CHECKING AND ADJUSTING BUCKET EDGE ACCURACY
• 9.7.1.9. METHOD FOR CALIBRATING BUCKET TOOTH
• 9.8. CHECK GNSS COMMUNICATION STATUS
• 9.8.1. METHOD FOR CHECKING GNSS COMMUNICATION STATUS
• 9.8.2. METHOD FOR CHECKING NUMBER OF SATELLITES AND ERROR OF POSITIONING
• 9.8.3. METHOD FOR DISPLAYING BUCKET EDGE COORDINATES
• 9.8.4. METHOD FOR SETTING SATELLITE POSITION DISPLAY AND ELEVATION ANGLE
• 9.8.5. METHOD FOR DISPLAYING GNSS RECEIVER INFORMATION
• 9.8.6. METHOD FOR CHEKING EXPECTANCY OF EDGE ACCURANCY
• 9.8.7. SET SATELLITE
• 9.8.8. METHOD FOR SETTING TILT SENSOR
• 9.9. USE OF TOPO SURVEY
• 9.9.1. METHOD FOR PERFORMING TOPO SURVEY MANUALLY
• 9.9.1.1. CREATE NEW LAYER TO RECORD DATA
• 9.9.1.2. METHOD FOR INPUTTING NEW POSITION DETAILS NAME
• 9.9.2. METHOD FOR PERFORMING AUTOTOPO SURVEY
• 9.9.2.1. METHOD FOR CREATING NEW LAYER TO RECORD DATA
• 9.9.2.2. METHOD FOR INPUTTING NEW POSITION DETAILS NAME
• 9.9.3. METHOD FOR CANCELING TOPOGRAPHIC SURVEYS
• 9.10. TROUBLESHOOTING
• 9.10.1. CONTROL BOX SCREEN DISPLAY
• 9.10.2. SEMIAUTO MODE
• 9.10.3. WORKING ACCURACY
• 10. INDEX