Komatsu PC60-7 Hydraulic Excavator Operation and Maintenance Manual SEAM004202

Description

• Model List:
  • PC60-7 Hydraulic Excavator

• 1. MAIN MENU
• 2. COVER
• 3. FOREWORD
• 4. SAFETY INFORMATION
• 5. INTRODUCTION
• 6. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 7. CONTENTS
• 8. SAFETY
• 8.1. GENERAL PRECAUTIONS
• 8.2. PRECAUTIONS DURING OPERATION
• 8.2.1. BEFORE STARTING ENGINE
• 8.2.2. OPERATING MACHINE
• 8.2.3. TRANSPORTATION
• 8.2.4. BATTERY
• 8.2.5. TOWING
• 8.2.6. BUCKET WITH HOOK
• 8.3. PRECAUTIONS FOR MAINTENANCE
• 8.3.1. BEFORE CARRYING OUT MAINTENANCE
• 8.3.2. DURING MAINTENANCE
• 8.4. POSITION FOR ATTACHING SAFETY LABELS
• 9. OPERATION
• 9.1. GENERAL VIEW
• 9.1.1. GENERAL VIEW OF MACHINE
• 9.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 9.2. EXPLANATION OF COMPONENTS
• 9.2.1. MACHINE MONITOR
• 9.2.2. SWITCHES
• 9.2.3. CONTROL LEVERS AND PEDALS
• 9.2.4. CEILING WINDOW
• 9.2.5. ENGINE HOOD
• 9.2.6. FRONT WINDOW
• 9.2.7. DOOR LOCK
• 9.2.8. ASHTRAY
• 9.2.9. CAP, COVER WITH LOCK
• 9.2.10. CAR RADIO
• 9.2.11. FUSE
• 9.2.12. FUSIBLE LINK
• 9.2.13. CONTROLLERS
• 9.2.14. TOOL BOX
• 9.2.15. GREASE PUMP HOLDER
• 9.3. OPERATION
• 9.3.1. CHECK BEFORE STARTING ENGINE
• 9.3.2. STARTING ENGINE
• 9.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 9.3.4. MOVING MACHINE OFF
• 9.3.5. STEERING MACHINE
• 9.3.6. STOPPING MACHINE
• 9.3.7. SWINGING
• 9.3.8. OPERATION OF WORK EQUIPMENT
• 9.3.9. PROHIBITIONS FOR OPERATION
• 9.3.10. PRECAUTIONS FOR OPERATION
• 9.3.11. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
• 9.3.12. HOW TO ESCAPE FROM MUD
• 9.3.13. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
• 9.3.14. REPLACEMENT AND INVERSION OF BUCKET
• 9.3.15. PARKING MACHINE
• 9.3.16. CHECK AFTER FINISHING WORK
• 9.3.17. STOPPING ENGINE
• 9.3.18. CHECK AFTER STOPPING ENGINE
• 9.3.19. LOCKING
• 9.4. TRANSPORTATION
• 9.4.1. LOADING, UNLOADING WORK
• 9.4.2. PRECAUTIONS FOR LOADING
• 9.4.3. PRECAUTIONS FOR TRANSPORTATION
• 9.4.4. METHOD OF LIFTING MACHINE
• 9.5. COLD WEATHER OPERATION
• 9.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 9.5.2. PREPARING THE CAB HEATER
• 9.5.3. PRECAUTIONS AFTER COMPLETION OF WORK
• 9.5.4. AFTER COLD WEATHER
• 9.6. LONGTERM STORAGE
• 9.6.1. BEFORE STORAGE
• 9.6.2. DURING STORAGE
• 9.6.3. AFTER STORAGE
• 9.7. TROUBLESHOOTING
• 9.7.1. PHENOMENA THAT ARE NOT FAILURES
• 9.7.2. METHOD OF TOWING MACHINE
• 9.7.3. USING METHOD FOR LIGHTWEIGHT TOWING HOOK
• 9.7.4. PRECAUTIONS ON PARTICULAR JOBSITES
• 9.7.5. IF BATTERY IS DISCHARGED
• 9.7.6. OTHER TROUBLE
• 10. MAINTENANCE
• 10.1. GUIDES TO MAINTENANCE
• 10.2. OUTLINES OF SERVICE
• 10.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 10.2.2. OUTLINE OF ELECTRIC SYSTEM
• 10.2.3. OUTLINE OF HYDRAULIC SYSTEM
• 10.3. WEAR PARTS LIST
• 10.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 10.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 10.5.1. INTRODUCTION OF NECESSARY TOOLS
• 10.5.2. TORQUE LIST
• 10.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 10.7. MAINTENANCE SCHEDULE CHART
• 10.7.1. MAINTENANCE SCHEDULE CHART
• 10.7.2. MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER
• 10.8. SERVICE PROCEDURE
• 10.8.1. INITIAL 250 HOURS SERVICE
• 10.8.1.1. CHANGE OIL IN ENGINE PAN, REPLACE OIL FILTER CARTRIDGE
• 10.8.1.2. REPLACE FUEL FILTER CARTRIDGE
• 10.8.1.3. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 10.8.2. WHEN REQUIRED
• 10.8.2.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
• 10.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
• 10.8.2.3. CHECK AND TIGHTEN TRACK SHOE BOLTS
• 10.8.2.4. CHECK AND ADJUST TRACK TENSION
• 10.8.2.5. CHECK GLOW PLUGS
• 10.8.2.6. REPLACE BUCKET TEETH (VERTICAL PIN TYPE)
• 10.8.2.7. REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)
• 10.8.2.8. ADJUST BUCKET CLEARANCE
• 10.8.2.9. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
• 10.8.2.10. CHECK AND ADJUST AIR CONDITIONER (MACHINES EQUIPPED WITH AIR CONDITIONER)
• 10.8.2.11. REPLACE ADDITIONAL BREAKER FILTER ELEMENT
• 10.8.3. CHECK BEFORE STARTING
• 10.8.3.1. CHECK COOLANT LEVEL, ADD WATER
• 10.8.3.2. CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
• 10.8.3.3. CHECK FUEL LEVEL, ADD FUEL
• 10.8.3.4. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
• 10.8.3.5. CHECK DUST INDICATOR
• 10.8.3.6. CHECK ELECTRIC WIRINGS
• 10.8.3.7. CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER
• 10.8.3.8. CHECK AMOUNT OF GREASE IN GREASE CARTRIDGE FOR AUTOMATIC GREASING, REPLACE GREASE CARTRIDGE (OPTION)
• 10.8.4. EVERY 50 HOURS SERVICE
• 10.8.4.1. DRAIN WATER AND SEDIMENT FROM FUEL TANK
• 10.8.5. EVERY 100 HOURS SERVICE
• 10.8.5.1. LUBRICATING
• 10.8.5.1.1. BOOM CYLINDER FOOT PIN (1 POINT)
• 10.8.5.1.2. BOOM FOOT PIN (2 POINTS)
• 10.8.5.1.3. BOOM CYLINDER ROD END (1 POINT)
• 10.8.5.1.4. ARM CYLINDER FOOT PIN (1 POINT)
• 10.8.5.1.5. BOOM ARM COUPLING PIN (1 POINT)
• 10.8.5.1.6. ARM CYLINDER ROD END (1 POINT)
• 10.8.5.1.7. BUCKET CYLINDER FOOT PIN (1 POINT)
• 10.8.5.1.8. ARM BUCKET COUPLING PIN (1 POINT)
• 10.8.5.1.9. ARM LINK COUPLING PIN (1 POINT)
• 10.8.5.1.10. LINK COUPLING PIN (2 POINTS)
• 10.8.5.1.11. BUCKET LINK COUPLING PIN (2 POINTS)
• 10.8.5.1.12. BUCKET CYLINDER ROD END (1 POINT)
• 10.8.5.1.13. BLADE CYLINDER ROD END (1 POINT) (MACHINES WITH BLADE SPECIFICATION)
• 10.8.5.1.14. BLADE CYLINDER FOOT PIN (1 POINT) (MACHINES WITH BLADE SPECIFICATION)
• 10.8.5.1.15. BLADE FOOT PIN (2 POINTS) (MACHINES WITH BLADE SPECIFICATION)
• 10.8.5.2. CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL
• 10.8.6. EVERY 250 HOURS SERVICE
• 10.8.6.1. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
• 10.8.6.2. CHECK LEVEL OF BATTERY ELECTROLYTE
• 10.8.6.3. REPLACE HYDRAULIC FILTER ELEMENT
• 10.8.6.4. CHECK FAN BELT TENSION, ADJUST
• 10.8.6.5. CHECK, ADJUST TENSION OF AIR CONDITIONER COMPRESSOR BELT (MACHINES EQUIPPED WITH AIR CONDITIONER)
• 10.8.7. EVERY 500 HOURS SERVICE
• 10.8.7.1. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
• 10.8.7.2. REPLACE FUEL FILTER CARTRIDGE
• 10.8.7.3. CHECK SWING PINION GREASE LEVEL, ADD GREASE
• 10.8.7.4. LUBRICATE SWING CIRCLE (2 POINTS)
• 10.8.7.5. CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS (MACHINES EQUIPPED WITH AIR CONDITIONER)
• 10.8.7.6. CLEAN INTERNAL AND EXTERNAL AIR FILTERS OF AIR CONDITIONER SYSTEM (MACHINES EQUIPPED WITH AIR CONDITIONER)
• 10.8.8. EVERY 1000 HOURS SERVICE
• 10.8.8.1. CHANGE OIL IN SWING MACHINARY CASE
• 10.8.8.2. CHANGE OIL IN FINAL DRIVE CASE
• 10.8.8.3. ADD ANTICORROSIVE AGENT TO COOLING SYSTEM (APPLICABLE ONLY IN HARD WATER AREAS)
• 10.8.9. EVERY 2000 HOURS SERVICE
• 10.8.9.1. CHECK OIL LEVEL IN PTO GEAR CASE, ADD OIL
• 10.8.9.2. CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
• 10.8.9.3. CHECK ALTERNATOR, STARTING MOTOR
• 10.8.9.4. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 10.8.10. EVERY 4000 HOURS SERVICE
• 10.8.10.1. CHECK WATER PUMP
• 11. SPECIFICATIONS
• 11.1. SPECIFICATIONS
• 12. OPTIONS, ATTACHMENTS
• 12.1. GENERAL PRECAUTIONS
• 12.1.1. PRECAUTIONS RELATED TO SAFETY
• 12.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
• 12.2. HANDLING BUCKET WITH HOOK
• 12.2.1. CHECKING FOR DAMAGE TO BUCKET WITH HOOK
• 12.2.2. PROHIBITED OPERATIONS
• 12.2.3. PRECAUTIONS DURING OPERATIONS
• 12.3. USING SEAT BELT
• 12.3.1. SEAT BELT
• 12.4. HANDLING AIR CONDITIONER
• 12.4.1. HANDLING AIR CONDITIONER
• 12.4.2. PRECAUTIONS WHEN USING AIR CONDITIONER
• 12.4.3. CHECK, MAINTAIN MACHINE WITH AIR CONDITIONER
• 12.5. MACHINES READY FOR ATTACHMENTS
• 12.5.1. GENERAL LOCATIONS
• 12.5.2. HYDRAULIC CIRCUIT
• 12.5.3. OPERATION
• 12.5.4. HANDLING ACCUMULATOR
• 12.5.5. LONGTERM STORAGE
• 12.5.6. SPECIFICATIONS
• 12.6. INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS
• 12.6.1. INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS
• 12.6.2. ATTACHMENT INSTALLATION COMBINATION TABLE
• 12.6.3. SELECTION OF TRACK SHOES
• 12.6.4. HANDLING TELESCOPIC ARM
• 12.6.5. HANDLING 2PIECE BOOM
• 12.6.6. AUTOMATIC GREASING CONTROLLER
• 12.7. EXTENDING MACHINE SERVICE LIFE
• 12.7.1. HYDRAULIC BREAKER
• 12.7.2. POWER RIPPER
• 12.7.3. FORK GRAB
• 12.7.4. GRAPPLE BUCKET
• 12.7.5. SCRAP GRAPPLE
• 12.7.6. CRUSHER SMASHER
• 12.7.7. HYDRAULIC PILE DRIVER
• 12.7.8. HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE