Komatsu PC600-8E0, PC600LC-8E0, PC650-8E0, PC650LC-8E0, PC700LC-8E0 Hydraulic Excavator Field Assembly Instruction GEN00101-02

Description

• Model List:
  • PC600-8E0 Hydraulic Excavator
  • PC600LC-8E0 Hydraulic Excavator
  • PC650-8E0 Hydraulic Excavator
  • PC650LC-8E0 Hydraulic Excavator
  • PC700LC-8E0 Hydraulic Excavator

• 1. COVER
• 2. FOREWORD
• 3. CONTENTS
• 4. SPECIFICATIONS
• 5. PRECAUTIONS FOR FIELD ASSEMBLY
• 6. DISPOSAL OF REMOVED PARTS
• 7. ASSEMBLING PROCEDURES, APPLICABLE EQUIPMENT AND SCHEDULE
• 8. KIT LAYOUT DIAGRAM
• 9. TRANSPORTATION
• 10. LIST OF TOOLS FOR FIELD ASSEMBLING
• 11. TIGHTENING TORQUE
• 12. COATING MATERIALS
• 13. SELECTION OF WIRE ROPES USED FOR ASSEMBLY
• 14. ASSEMBLY OF CHASSIS
• 14.1. A 1. Installation of Left and Right Track Frames
• 14.2. A 2. Installation of Travel Pipe
• 14.3. A 3. Installation of Operator Cabs Left Handrail
• 14.4. A 4. Installation of Operator Cabs Door Stopper and Striker
• 14.5. A 5. Installation of Rearview Mirror
• 14.6. A 6. Installation of Handrail
• 14.7. A 71 Installation of Step
• 14.8. A 72 Installation of Step
• 14.9. A 8. Installation of Left Side Step
• 14.10. A 9. Sticking Sheet to Counterweight
• 14.11. A10. Installation of Rear View Camera
• 14.12. A11. Installation of Counterweight
• 14.13. A12. Installation of Step Light
• 14.14. A13. Bleeding of Air from Travel Motor
• 14.15. A141 Installation of Travel Piping Cover
• 14.16. A142 Installation of Travel Piping Cover
• 14.17. A15. Installation of Travel Motor Guard
• 14.18. A16. Testing Track Shoe Tension
• 14.19. A17. Check Fuel, Coolant and Oil Levels
• 15. ASSEMBLING OF WORK EQUIPMENT
• 15.1. B 1. Assembly of Arm Cylinder
• 15.2. B 2. Connection of Arm Cylinder Hoses
• 15.3. B 3. Installation of Boom Cylinder
• 15.4. B 4. Installation of Boom Cylinder Hoses
• 15.5. B 5. Installation of Boom Foot Dust Seal
• 15.6. B 6. Assembly of Boom Assembly
• 15.7. B 7. Installation of Hoses from Chassis Along Top of Boom
• 15.8. B 8. Connection of Boom Cylinder Head
• 15.9. B 9. Installation of Arm Assembly
• 15.10. B10. Installation of Bucket Cylinder Hoses between Boom and Bucket Cylinder
• 15.11. B11. Installation of Bucket
• 15.12. B12. Connection of Work Equipment Grease Piping
• 15.13. B13. Connection of Work Equipment Wiring
• 15.14. B14. Greasing after Assembling Work Equipment
• 15.15. B15. Bleeding Air from Work Equipment Circuit
• 15.16. B16. Parts to be Touched up After Field Assembly
• 16. Assembling of Work Equipment of Loading Shovel
• 16.1. C 1. Releasing residual pressure in hydraulic circuit
• 16.2. C 2. Pulling out boom foot pin and boom cylinder foot pin
• 16.3. C 3. Installation of boom cylinder foot
• 16.4. C 4. Installation of boom and arm assembly
• 16.5. C 5. Installation of boom cylinder hoses
• 16.6. C 6. Installation of boom cylinder rod pin
• 16.7. C 7. Installation of boom cylinder
• 16.8. C 8. Installation of arm cylinder hoses
• 16.9. C 9. Installation of bucket cylinder
• 16.10. C10. Installation of bucket cylinder hoses
• 16.11. C11. Installation of connecting hoses between chassis and boom top
• 16.12. C12. Installation of bottom dump cylinder hoses
• 16.13. C13. Installation of bucket assembly
• 16.14. C14. Installation of working lamps
• 16.15. C15. Installation of work equipment grease piping
• 16.16. C16. Greasing after assembling of work equipment
• 16.17. C17. Bleeding air from work equipment circuit
• 16.18. C18. Checking oil level in hydraulic tank and adding oil
• 17. ASSEMBLING OF COUNTERWEIGHT REMOVER
• 17.1. D 1. Sticking Sheet to Counterweight
• 17.2. D 2. Adjustment of Shims for Counterweight
• 17.3. D 3. Greasing
• 17.4. D 4. Installation of Counterweight Remover
• 17.5. D 5. Installation of Covers
• 17.6. D 6. Installation of Clamps
• 17.7. D 7. Installation of Hoses
• 17.8. D 8. Bleeding Air from Counterweight Remover Circuit
• 17.9. D 9. Installation of Counterweight
• 17.10. D10. Installation of Accessories
• 17.11. D11. Check of Operation
• 18. PROCEDURE FOR INSPECTION AND MAINTENANCE AFTER COMPLETION OF ASSEMBLY
• 18.1. M 1. Inspection of Oil Level in Hydraulic Tank and Refill
• 18.2. M 2. Replacement of Return Filter (Standard Filter to Flushing Filter)
• 18.3. M 3. Flushing of Hydraulic Circuit
• 18.4. M 4. Failure code
• 18.5. M 5. Operating Method of
• 19. Field Assembly Inspection Report (Backhoe)
• 20. Field Assembly Inspection Report (Loading Shovel)