Komatsu PC600-8E0, PC600LC-8E0, PC650-8E0, PC650LC-8E0, PC700LC-8E0 Hydraulic Excavator Field Assembly Manual GEN00101-04

Description

• Model List:
  • PC600-8E0 Hydraulic Excavator
  • PC600LC-8E0 Hydraulic Excavator
  • PC650-8E0 Hydraulic Excavator
  • PC650LC-8E0 Hydraulic Excavator
  • PC700LC-8E0 Hydraulic Excavator

• 1. COVER
• 2. FOREWORD
• 3. CONTENTS
• 4. SPECIFICATIONS
• 5. PRECAUTIONS FOR FIELD ASSEMBLY
• 6. DISPOSAL OF REMOVED PARTS
• 7. ASSEMBLING PROCEDURES, APPLICABLE EQUIPMENT AND SCHEDULE
• 8. KIT LAYOUT DIAGRAM
• 9. TRANSPORTATION
• 10. LIST OF TOOLS FOR FIELD ASSEMBLING
• 11. TIGHTENING TORQUE
• 12. COATING MATERIALS
• 13. SELECTION OF WIRE ROPES USED FOR ASSEMBLY
• 14. ASSEMBLY OF CHASSIS
• 14.1. A1 Installation of Left and Right Track Frames
• 14.2. A2 Installation of Travel Pipe
• 14.3. A3 Installation of Operator Cabs Left Handrail
• 14.4. A4 Installation of Operator Cabs Door Stopper and Striker
• 14.5. A5 Installation of Rearview Mirror
• 14.6. A6 Installation of Handrail
• 14.7. A71 Installation of Step
• 14.8. A72 Installation of Step
• 14.9. A8 Installation of Left Side Step
• 14.10. A9 Sticking Sheet to Counterweight
• 14.11. A10 Installation of Rear View Camera
• 14.12. A11 Installation of Counterweight
• 14.13. A12 Installation of Step Light
• 14.14. A13 Bleeding of Air from Travel Motor
• 14.15. A141 Installation of Travel Piping Cover
• 14.16. A142 Installation of Travel Piping Cover
• 14.17. A15 Installation of Travel Motor Guard
• 14.18. A16 Testing Track Shoe Tension
• 14.19. A17 Check Fuel, Coolant and Oil Levels
• 15. ASSEMBLING OF WORK EQUIPMENT
• 15.1. B1 Assembly of Arm Cylinder
• 15.2. B2 Connection of Arm Cylinder Hoses
• 15.3. B3 Installation of Boom Cylinder
• 15.4. B4 Installation of Boom Cylinder Hoses
• 15.5. B5 Installation of Boom Foot Dust Seal
• 15.6. B6 Assembly of Boom Assembly
• 15.7. B7 Installation of Hoses from Chassis Along Top of Boom
• 15.8. B8 Connection of Boom Cylinder Head
• 15.9. B9 Installation of Arm Assembly
• 15.10. B10 Installation of Bucket Cylinder Hoses between Boom and Bucket Cylinder
• 15.11. B11 Installation of Bucket
• 15.12. B12 Connection of Work Equipment Grease Piping
• 15.13. B13 Connection of Work Equipment Wiring
• 15.14. B14 Greasing after Assembling Work Equipment
• 15.15. B15 Bleeding Air from Work Equipment Circuit
• 15.16. B16 Parts to be Touched up After Field Assembly
• 16. ASSEMBLING OF WORK EQUIPMENT OF LOADING SHOVEL
• 16.1. C1 Releasing residual pressure in hydraulic circuit
• 16.2. C2 Pulling out boom foot pin and boom cylinder foot pin
• 16.3. C3 Installation of boom cylinder foot
• 16.4. C4 Installation of boom and arm assembly
• 16.5. C5 Installation of boom cylinder hoses
• 16.6. C6 Installation of boom cylinder rod pin
• 16.7. C7 Installation of boom cylinder
• 16.8. C8 Installation of arm cylinder hoses
• 16.9. C9 Installation of bucket cylinder
• 16.10. C10 Installation of bucket cylinder hoses
• 16.11. C11 Installation of connecting hoses between chassis and boom top
• 16.12. C12 Installation of bottom dump cylinder hoses
• 16.13. C13 Installation of bucket assembly
• 16.14. C14 Installation of working lamps
• 16.15. C15 Installation of work equipment grease piping
• 16.16. C16 Grease after assembling of work equipment
• 16.17. C17 Bleeding air from work equipment circuit
• 16.18. C18 Checking oil level in hydraulic tank and adding oil
• 17. ASSEMBLING OF COUNTERWEIGHT REMOVER
• 17.1. D1 Sticking Sheet to Counterweight
• 17.2. D2 Adjustment of Shims for Counterweight
• 17.3. D3 Greasing
• 17.4. D4 Installation of Counterweight Remover
• 17.5. D5 Installation of Covers
• 17.6. D6 Installation of Clamps
• 17.7. D7 Installation of Hoses
• 17.8. D8 Bleeding Air from Counterweight Remover Circuit
• 17.9. D9 Installation of Counterweight
• 17.10. D10 Installation of Accessories
• 17.11. D11 Check of Operation
• 18. PROCEDURE FOR INSPECTION AND MAINTENANCE AFTER COMPLETION OF ASSEMBLY
• 18.1. M1 Inspection of Oil Level in Hydraulic Tank and Refill
• 18.2. M2 Replacement of Return Filter (Standard Filter to Flushing Filter)
• 18.3. M3 Flushing of Hydraulic Circuit
• 18.4. M4 Replacement of Return Filter (Flushing Filter to Standard Filter)
• 18.5. M5 Failure code
• 18.6. M6 Operating Method of Monitoring
• 19. FIELD ASSEMBLY INSPECTION REPORT (Backhoe)
• 20. FIELD ASSEMBLY INSPECTION REPORT (Loading shovel)