Komatsu PC950-11, PC950LC-11 Hydraulic Excavator Field Assembly Manual GEN00268-01

Description

• Model List:
  • PC950-11 Hydraulic Excavator
  • PC950LC-11 Hydraulic Excavator

• 1. Cover
• 1.1. FOREWORD
• 1.2. CONTENTS
• 1.3. SAFETY INFORMATION
• 1.3.1. SAFETY NOTICE FOR OPERATION
• 1.3.2. PRECAUTIONS TO PREVENT FIRE
• 1.3.3. ACTIONS IF FIRE OCCURS
• 1.3.4. PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS
• 1.3.5. ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS
• 1.3.6. PRECAUTIONS FOR DEF
• 1.3.7. STORE AdBlue/DEF
• 1.3.8. PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT
• 1.3.9. PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS
• 1.3.10. PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT
• 1.3.11. PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT
• 1.4. HANDLING OF TIEOFF ANCHOR POINTS
• 1.5. BE CAREFUL NOT TO HIT BUCKET WHEN RETRACTING WORK EQUIPMENT
• 1.6. SPECIFICATIONS
• 1.7. PRECAUTIONS FOR FIELD ASSEMBLY
• 1.8. DISPOSAL OF REMOVED PARTS
• 1.9. ASSEMBLY PROCEDURE, FACILITY USED, AND SCHEDULE
• 1.10. KIT LAYOUT DIAGRAM
• 1.11. FLOW OF MAIN FIELD ASSEMBLY
• 1.12. TRANSPORTATION PACKING STYLE
• 1.13. FIELD ASSEMBLY TOOLS LIST
• 1.14. TIGHTENING TORQUE
• 1.15. COATING MATERIALS
• 1.16. SELECTION OF WIRE ROPES USED FOR ASSEMBLY
• 1.17. SELECTION OF NYLON SLINGS USED FOR ASSEMBLY
• 1.18. ASSEMBLY OF CHASSIS
• 1.18.1. A1 Replacement of return filter (Standard > Flushing)
• 1.18.2. A2 Installation of R.H. and L.H. track frames
• 1.18.3. A3 Installation of travel piping (PC950)
• 1.18.4. A3 Installation of travel piping (PC950LC)
• 1.18.5. A4 Installation of step
• 1.18.6. A5 Sticking revolving frame sheets
• 1.18.7. A6 Installation of L.H. side step
• 1.18.8. A7 Installation of R.H. side step
• 1.18.9. A8 Installation of handrail
• 1.18.10. A9 Installation of R.H. rearview mirror
• 1.18.11. A10 Installation of L.H. rearview mirror
• 1.18.12. A11 Sticking counterweight sheets
• 1.18.13. A12 Assembly procedure of KomVision camera
• 1.18.14. A13 Installation of counterweight revolving lamp (if equipped)
• 1.18.15. A14 Installation of counterweight rear lamp
• 1.18.16. A15 Installation of counterweight
• 1.18.17. A16 Installation of cab top step lamp
• 1.18.18. A17 Installation of cab revolving lamp (if equipped)
• 1.18.19. A18 Bleed air from hydraulic pump
• 1.18.20. A19 Bleed air from travel motor
• 1.18.21. A20 Installation of travel piping covers (PC950)
• 1.18.22. A20 Installation of travel piping covers (PC950LC)
• 1.18.23. A21 Installation of track frame undercovers
• 1.18.24. A22 Installation of travel motor guards
• 1.18.25. A23 Adjustment of track tension
• 1.18.26. A24 Installation of fire extinguisher (if equipped)
• 1.18.27. A25 Installation of transportation jigs (muffler)
• 1.19. Assembly of work equipment
• 1.19.1. B1 Release pressure remaining in hydraulic circuit
• 1.19.2. B2 Installation of boom antidrop valve to boom cylinder
• 1.19.3. B3 Installation of boom cylinder to revolving frame
• 1.19.4. B4 Installation of boom antidrop valve hoses
• 1.19.5. B5 Installation of boom cylinder hoses
• 1.19.6. B6 Bleed air from cylinder
• 1.19.7. B7 Installation of dust seal to boom foot
• 1.19.8. B8 Installation of arm dust seal
• 1.19.9. B9 Installation of boom assembly
• 1.19.10. B10 Installation of boom hoses (between machine and boom)
• 1.19.11. B11 Installation of arm antidrop valve hoses (Between body and boom)
• 1.19.12. B12 Installation of boom cylinder
• 1.19.13. B13 Fixing of boom antidrop valve hoses
• 1.19.14. B14 Installation of arm assembly
• 1.19.15. B15 Installation of hoses between boom and bucket cylinder
• 1.19.16. B16 Installation of bucket assembly
• 1.19.17. B17 Clearance standard for installation of work equipment
• 1.19.18. B18 Installation of work equipment grease piping
• 1.19.19. B19 Installation of work equipment lamp wiring
• 1.19.20. B20 Greasing after assembling work equipment
• 1.20. Testing and maintenance procedures after completing assembly
• 1.20.1. M1 Check hydraulic tank oil level and add oil
• 1.20.2. M2 Flushing of hydraulic circuit
• 1.20.3. M3 Replacement of return filter (Flushing > Standard)
• 1.20.4. M4 Check of oil and coolant levels at each section
• 1.20.5. M5 Places to touch up after field assembly
• 1.20.6. M6 Setting of KomVision (Camera calibration)
• 1.20.7. M7 Inspection method of 12 m visibility (KomVision)
• 1.20.8. M8 Check display of failure code
• 1.20.9. M9 Installation of fuel tank oil filler lock
• 1.21. Field assembly inspection check sheet