Komatsu PW170ES-6K Hydraulic Excavator Shop Manual UEBM000801

$50.00

  • Type Of Manual: Shop Manual
  • Manual ID: UEBM000801
  • Format: PDF
  • Size: 21.1MB
  • Number of Pages: 707

Description

  • Model List:

    • PW170ES-6K Hydraulic Excavator
  • 1. PW170ES 6K
  • 2. K32001 and up K34001 and up
  • 3. CONTENTS
  • 4. GENERAL…………………………………………………HelveticaBold
  • 5. STRUCTURE AND FUNCTION
  • 6. TESTING AND ADJUSTING
  • 7. DISASSEMBLY AND ASSEMBLY
  • 8. MAINTENANCE STANDARD…………………………………………..
  • 9. SAFETY
  • 10. FOREWORD
  • 11. HOW TO READ THE SHOP MANUAL
  • 12. HOISTING INSTRUCTIONS
  • 13. COATING MATERIALS
  • 14. STANDARD TIGHTENING TORQUE
  • 15. ELECTRIC WIRE CODE
  • 16. CONVERSION TABLE
  • 17. ENGINE RELATED PARTS
  • 18. RADIATOR OIL COOLER
  • 19. SWING CIRCLE
  • 20. SWING MACHINERY UNDERCARRIAGE
  • 21. CLUTCH CONTROL CIRCUIT
  • 22. AXLE
  • 23. SUSPENSION LOCK CYLINDER
  • 24. BRAKING TRAIN
  • 25. BRAKE PEDAL
  • 26. BRAKE PEDAL INCORPORATING BRAKE VALVE
  • 27. ACCUMULATOR FOR BRAKE SYSTEM
  • 28. STEERING TRAIN
  • 29. ITEM
  • 30. STEERING COLUMN
  • 31. HYDRAULIC CIRCUIT DIAGRAM
  • 32. HYDRAULIC CIRCUIT DIAGRAM
  • 33. HYDRAULIC TANK
  • 34. HYDRAULIC TANK
  • 35. HYDRAULIC PUMP
  • 36. PPC PUMPLESS SYSTEM
  • 37. CONTROL VALVE
  • 38. CLSS
  • 39. POINTS TO REMEMBER WHEN TROUBLESHOOTING
  • 40. SEQUENCE OF EVENTS IN TROUBLESHOOTING
  • 41. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE
  • 42. CHECKS BEFORE TROUBLESHOOTING
  • 43. CONNECTOR TYPES
  • 44. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
  • 45. EXPLANATION OF CONTROL MACHANISM FOR ELECTRICAL SYSTEM
  • 46. METHOD OF USING JUDGEMENT TABLE
  • 47. METHOD OF USING TROUBLESHOOTING CHARTS
  • 48. DETAILS OF TROUBLESHOOTING AND TROUBLESHOOTING PROCEDURE
  • 49. SERVICE CODE TABLE
  • 50. POINTS TO REMEMBER WHEN CARRYING OUT TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER SYSTEM
  • 51. ACTION TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS AND PROBLEMS ON MACHINE
  • 52. JUDGEMENT TABLE FOR GOVERNOR, PUMP GOVERNOR ( GOVERNOR CONTROL SYSTEM) AND ENGINE RELATED PARTS
  • 53. ELECTRICAL CIRCUIT DIAGRAM FOR E MODE 1/ 2
  • 54. ELECTRICAL CIRCUIT DIAGRAM FOR E MODE 2/ 2
  • 55. E 1 Abnormality in governor, pump controller power source ( controller LED is OFF)
  • 56. E 2 E308 Abnormality in fuel control dial input value is displayed
  • 57. E 3 E317 Abnormality ( disconnection) in motor drive system is displayed
  • 58. E 4 E318 Abnormality ( short circuit) in motor drive system is displayed
  • 59. E 5 E306 Abnormality in feedback potentiometer system is displayed
  • 60. E 6 E315 Abnormality ( short circuit) in battery relay output system is displayed
  • 61. E 7 E316 Abnormality ( step out) in motor is displayed
  • 62. E 8 Engine does not start
  • 63. METHOD OF USING TROUBLESHOOTING CHARTS
  • 64. S 1 Starting performance is poor ( starting always takes time)
  • 65. S 2 Engine does not start
  • 66. S 3 Engine does not pick up smoothly ( follow up is poor)
  • 67. S 4 Engine stops during operations
  • 68. S 5 Engine does not rotate smoothly ( hunting)
  • 69. S 6 Engine lacks output ( no power)
  • 70. S 7 Exhaust smoke is black ( incomplete combustion)
  • 71. S 8 Oil consumption is excessive ( or exhaust smoke is blue)
  • 72. S 9 Oil becomes contaminated quickly
  • 73. S 10 Fuel consumption is excessive
  • 74. S 11 Oil is in cooling water, or water spurts back, or water level goes down
  • 75. S 12 Oil pressure caution lamp lights up ( drop in oil pressure)
  • 76. S 13 Oil level rises ( water, fuel in oil)
  • 77. S 14 Water temperature becomes too high ( overheating)
  • 78. S 15 Abnormal noise is made
  • 79. S 16 Vibration is excessive
  • 80. ELECTRICAL CIRCUIT DIAGRAM FOR C MODE 1/ 2 ELECTRICAL CIRCUIT DIAGRAM FOR C MODE 2/ 2 ELECTRICAL CIRCUIT DIAGRAM FOR F MODE 1/ 2 ELECTRICAL CIRCUIT DIAGRAM FOR F MODE 2/ 2
  • 81. PW170ES 6K Serial number K32001 and up PW170ES 6K Serial number K32001 and up INSTALLATION OF OPERATORS CAB ASSEMBLY
  • 82. REMOVAL OF COUNTERWEIGHT ASSEMBLY
  • 83. INSTALLATION OF COUNTERWEIGHT ASSEMBLY
  • 84. PW170ES 6K
  • 85. K32001 and up K34001 and up
  • 86. CONTENTS
  • 87. GENERAL…………………………………………………HelveticaBold
  • 88. STRUCTURE AND FUNCTION
  • 89. TESTING AND ADJUSTING
  • 90. DISASSEMBLY AND ASSEMBLY
  • 91. MAINTENANCE STANDARD…………………………………………..
  • 92. SAFETY
  • 93. FOREWORD
  • 94. HOW TO READ THE SHOP MANUAL
  • 95. HOISTING INSTRUCTIONS
  • 96. COATING MATERIALS
  • 97. STANDARD TIGHTENING TORQUE
  • 98. ELECTRIC WIRE CODE
  • 99. CONVERSION TABLE
  • 100. ENGINE RELATED PARTS
  • 101. RADIATOR OIL COOLER
  • 102. SWING CIRCLE
  • 103. SWING MACHINERY UNDERCARRIAGE
  • 104. CLUTCH CONTROL CIRCUIT
  • 105. AXLE
  • 106. SUSPENSION LOCK CYLINDER
  • 107. BRAKING TRAIN
  • 108. BRAKE PEDAL
  • 109. BRAKE PEDAL INCORPORATING BRAKE VALVE
  • 110. ACCUMULATOR FOR BRAKE SYSTEM
  • 111. STEERING TRAIN
  • 112. ITEM
  • 113. STEERING COLUMN
  • 114. HYDRAULIC CIRCUIT DIAGRAM
  • 115. HYDRAULIC CIRCUIT DIAGRAM
  • 116. HYDRAULIC TANK
  • 117. HYDRAULIC TANK
  • 118. HYDRAULIC PUMP
  • 119. PPC PUMPLESS SYSTEM
  • 120. CONTROL VALVE
  • 121. CLSS
  • 122. POINTS TO REMEMBER WHEN TROUBLESHOOTING
  • 123. SEQUENCE OF EVENTS IN TROUBLESHOOTING
  • 124. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE
  • 125. CHECKS BEFORE TROUBLESHOOTING
  • 126. CONNECTOR TYPES
  • 127. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
  • 128. EXPLANATION OF CONTROL MACHANISM FOR ELECTRICAL SYSTEM
  • 129. METHOD OF USING JUDGEMENT TABLE
  • 130. METHOD OF USING TROUBLESHOOTING CHARTS
  • 131. DETAILS OF TROUBLESHOOTING AND TROUBLESHOOTING PROCEDURE
  • 132. SERVICE CODE TABLE
  • 133. POINTS TO REMEMBER WHEN CARRYING OUT TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER SYSTEM
  • 134. ACTION TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS AND PROBLEMS ON MACHINE
  • 135. JUDGEMENT TABLE FOR GOVERNOR, PUMP GOVERNOR ( GOVERNOR CONTROL SYSTEM) AND ENGINE RELATED PARTS
  • 136. ELECTRICAL CIRCUIT DIAGRAM FOR E MODE 1/ 2
  • 137. ELECTRICAL CIRCUIT DIAGRAM FOR E MODE 2/ 2
  • 138. E 1 Abnormality in governor, pump controller power source ( controller LED is OFF)
  • 139. E 2 E308 Abnormality in fuel control dial input value is displayed
  • 140. E 3 E317 Abnormality ( disconnection) in motor drive system is displayed
  • 141. E 4 E318 Abnormality ( short circuit) in motor drive system is displayed
  • 142. E 5 E306 Abnormality in feedback potentiometer system is displayed
  • 143. E 6 E315 Abnormality ( short circuit) in battery relay output system is displayed
  • 144. E 7 E316 Abnormality ( step out) in motor is displayed
  • 145. E 8 Engine does not start
  • 146. METHOD OF USING TROUBLESHOOTING CHARTS
  • 147. S 1 Starting performance is poor ( starting always takes time)
  • 148. S 2 Engine does not start
  • 149. S 3 Engine does not pick up smoothly ( follow up is poor)
  • 150. S 4 Engine stops during operations
  • 151. S 5 Engine does not rotate smoothly ( hunting)
  • 152. S 6 Engine lacks output ( no power)
  • 153. S 7 Exhaust smoke is black ( incomplete combustion)
  • 154. S 8 Oil consumption is excessive ( or exhaust smoke is blue)
  • 155. S 9 Oil becomes contaminated quickly
  • 156. S 10 Fuel consumption is excessive
  • 157. S 11 Oil is in cooling water, or water spurts back, or water level goes down
  • 158. S 12 Oil pressure caution lamp lights up ( drop in oil pressure)
  • 159. S 13 Oil level rises ( water, fuel in oil)
  • 160. S 14 Water temperature becomes too high ( overheating)
  • 161. S 15 Abnormal noise is made
  • 162. S 16 Vibration is excessive
  • 163. ELECTRICAL CIRCUIT DIAGRAM FOR C MODE 1/ 2 ELECTRICAL CIRCUIT DIAGRAM FOR C MODE 2/ 2 ELECTRICAL CIRCUIT DIAGRAM FOR F MODE 1/ 2 ELECTRICAL CIRCUIT DIAGRAM FOR F MODE 2/ 2
  • 164. PW170ES 6K Serial number K32001 and up PW170ES 6K Serial number K32001 and up INSTALLATION OF OPERATORS CAB ASSEMBLY
  • 165. REMOVAL OF COUNTERWEIGHT ASSEMBLY
  • 166. INSTALLATION OF COUNTERWEIGHT ASSEMBLY
  • 167. REMOVAL OF GOVERNOR PUMP CONTROLLER ASSEMBLY
  • 168. INSTALLATION OF GOVERNOR, PUMP CONTROLLER ASSEMBLY
  • 169. REMOVAL OF MONITOR PANEL ASSEMBLY
  • 170. INSTALLATION OF MONITOR PANEL ASSEMBLY
  • 171. DISASSEMBLY OF SWING MACHINERY ASSEMBLY ( SPECIAL TOOLS FOR SWING MACHINERY) ( SPECIAL TOOLS FOR SWING MACHINERY) TRANSMISSION
  • 172. FRONT AXLE
  • 173. REAR AXLE
  • 174. ADAPTER WELDING INSTRUCTION ELECTRODE WELDING
  • 175. OUTRIGGER CYLINDER
  • 176. BLADE CYLINDER
  • 177. MAINTENANCE STANDARD
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