Komatsu PW180-11 Wheel Excavator Shop Manual VENBM67001

Description

• Model List:
  • PW180-11 Wheel Excavator

• 1. VENBM67001 PW18011
• 2. FOREWORD
• 2.1. Safety
• 2.2. General
• 2.3. How to read the shop manual
• 2.4. Hoisting instructions
• 2.5. Coating materials
• 2.6. Standard tightening torque
• 2.7. Electric wire code
• 2.8. Conversion tables
• 2.9. Units
• 3. GENERAL
• 3.1. Specification dimension drawings
• 3.2. Working ranges
• 3.3. Specifications
• 3.4. Weight table
• 3.5. Fuel, coolant and lubricants
• 3.6. Standard value table for engine
• 4. STRUCTURE AND FUNCTION, MAINTENANCE STANDARD
• 4.1. Abbreviation list
• 4.2. UREA SCR system
• 4.3. BOOTUP system
• 4.4. System operating lamp system
• 4.5. Engine system
• 4.6. Cooling system
• 4.7. Power train
• 4.8. Swing machinery motor
• 4.9. Undercarriage
• 4.10. Transmission
• 4.11. Second auxiliary circuit control system
• 4.12. Trailer coupling for pulling trailers
• 4.13. Hydraulic quick coupler
• 4.14. Travel motor
• 4.15. Clutch control circuit
• 4.16. Axle
• 4.17. Suspension lock cylinder
• 4.18. Braking system
• 4.19. Power brake valve
• 4.20. Accumulator for brake valve
• 4.21. Steering system
• 4.22. Joystick steering system
• 4.23. Steering column
• 4.24. Orbitrol valve
• 4.25. Orbitrol valve JSS
• 4.26. Hydraulic equipment layout drawings
• 4.27. Hydraulic circuit diagram
• 4.28. Pilot pressure control (PPC) system
• 4.29. Control main valve
• 4.30. CLSS
• 4.31. Centre swivel joint
• 4.32. Travel PPC pedal
• 4.33. Work equipment Swing PPC valve
• 4.34. Solenoid valve block with integrated ATT EPC
• 4.35. Bucket to 2ATT
• 4.36. Boom safety valve
• 4.37. Boom floating
• 4.38. Hydraulic cylinder
• 4.39. Work equipment
• 4.40. Tool control
• 4.41. ECSS
• 4.42. Breaker return valve
• 4.43. Air conditioner
• 4.44. Electrical wiring diagram
• 4.45. Electrical system
• 4.46. Engine controller
• 4.47. Pump controller
• 4.48. Machine control system diagram
• 4.49. Machine monitor system
• 4.50. KOMTRAX system
• 4.51. KomVision system
• 4.52. KomVision controller
• 4.53. Overload warning device
• 4.54. Sensor
• 4.55. PPC levers
• 4.56. t attachment circuit hydraulic performance (main valve bypassed)
• 4.57. Travel system
• 4.58. Lubrication diagrams
• 5. STANDARD VALUE TABLE
• 5.1. Standard value table for engine related parts
• 5.2. Standard value table for chassis related parts
• 5.3. PM clinic service
• 6. TESTING AND ADJUSTING
• 6.1. Abbreviation list
• 6.2. Engine and cooling system
• 6.3. Handling fuel system parts
• 6.4. Releasing residual pressure from fuel system
• 6.5. Clean AdBlue/DEF tank
• 6.6. Measurement of clearance in swing circle bearing
• 6.7. Inspection and adjustment of hydraulic oil pressure in hydraulic circuit for work equipment, swing and travel
• 6.8. Inspection and adjustment of control circuit oil pressure
• 6.9. Inspection and adjustment of pump PC (valve inlet) control oil pressure
• 6.10. Inspection and adjustment of pump LS differential pressure
• 6.11. Measurement of solenoid valve output pressure
• 6.12. Adjustment of work equipment and swing PPC valve
• 6.13. Measuring and adjusting quick coupler control valve output pressure
• 6.14. Testing travel motor relief pressure
• 6.15. Testing propshaft speed
• 6.16. Testing transmission clutch control circuit
• 6.17. Inspection of locations of hydraulic drift of work equipment
• 6.18. Release of remaining pressure in hydraulic circuit
• 6.19. Measurement of oil leakage
• 6.20. Air bleeding of various parts
• 6.21. Inspection procedures for diode
• 6.22. Electrical system
• 6.23. Inspection and adjustment of ECSS (ACCU pressure)
• 6.24. Inspection and adjustment of Tool control
• 6.25. Changing the lubrication interval times
• 6.26. Changing the Joystick steering control
• 6.27. Adjust rearview camera angle
• 6.28. Adjust KomVision camera angle
• 6.29. Method for adjusting KomVision camera angle
• 6.30. Adjust KomVision related items
• 7. TROUBLESHOOTING
• 7.1. Troubleshooting
• 7.2. Troubleshooting by failure code (Display of code)
• 7.3. Failure code DB30KR Joystick steering controller malfunction
• 7.4. Failure code DA22KK Pump solenoid power low error
• 7.5. Failure code DCS2KK Machine controller solenoid power voltage low error
• 7.6. Failure code DWB5KY Hot short circuit in 4th outrigger solenoid
• 8. DISASSEMBLY AND ASSEMBLY (preliminary version)
• 8.1. FRONT AXLE
• 8.2. REAR AXLE
• 8.3. TRANSMISSION
• 9. OTHER
• 9.1. Hydraulic circuit diagram
• 9.2. Elektric circuit diagram
• 9.3. Connector diagram