Komatsu WA180PT-3MC Wheel Loader Operation and Maintenance Manual CEAM007602

Description

• Model List:
  • WA180PT-3MC Wheel Loader

• 1. INTRODUCTION
• 1.1. FORWARD
• 1.2. SAFETY INFORMATION
• 1.3. INTRODUCTION
• 1.3.1. INTENDED USE
• 1.3.2. FEATURES
• 1.3.3. BREAKING IN A NEW MACHINE
• 1.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.4.1. MACHINE SERIAL NO. PLATE POSITION
• 1.4.2. ENGINE SERIAL NO. PLATE POSITION
• 1.4.3. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.5. CONTENTS
• 2. SAFETY
• 2.1. GENERAL PRECAUTIONS
• 2.1.1. SAFETY RULES
• 2.1.2. SAFETY FEATURES
• 2.1.3. UNAUTHORIZED MODIFICATION
• 2.1.4. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 2.1.5. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 2.1.6. MOUNTING AND DISMOUNTING
• 2.1.7. FIRE PREVENTION FOR FUEL AND OIL
• 2.1.8. PRECAUTIONS WHEN HANDLING AT HIGH TEMPERATURES
• 2.1.9. ASBESTOS DUST HAZARD PREVENTION
• 2.1.10. CRUSHING OR CUTTING PREVENTION
• 2.1.11. FIRE EXTINGUISHER AND FIRST AID KIT
• 2.1.12. PRECAUTIONS WHEN USING ROPS
• 2.1.13. PRECAUTIONS FOR ATTACHMENTS
• 2.1.14. PRECAUTION WHEN HANDLING ACCUMULATOR
• 2.2. PRECAUTIONS DURING OPERATION
• 2.2.1. BEFORE STARTING ENGINE
• 2.2.2. AFTER STARTING ENGINE
• 2.2.3. TRANSPORTATION
• 2.2.4. BATTERY
• 2.2.5. TOWING
• 2.3. PRECAUTIONS FOR MAINTENANCE
• 2.3.1. BEFORE CARRYING OUT MAINTENANCE
• 2.3.2. DURING MAINTENANCE
• 2.3.3. TIRES
• 2.4. SAFETY LABELS
• 2.4.1. SAFETY LABEL LOCATIONS
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. EXTERIOR VIEW OF MACHINE
• 3.1.2. VIEW OF CONTROLS AND GAUGES
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. METERS AND LAMPS
• 3.2.2. SWITCHES (ALL MODELS)
• 3.2.3. SWITCHES (MODELS WITH CAB)
• 3.2.4. CONTROL LEVERS AND PEDALS
• 3.2.5. MISCELLANEOUS
• 3.2.6. FUSES
• 3.3. WALKAROUND CHECK
• 3.4. STARTING ENGINE PRECHECK
• 3.4.1. CHECK COOLANT LEVEL, ADD COOLANT
• 3.4.2. CHECK FUEL LEVEL, ADD FUEL
• 3.4.3. CHECK DUST INDICATOR
• 3.4.4. CHECK THE BRAKE OIL TANK
• 3.4.5. CHECK AND ADD ENGINE OIL
• 3.4.6. DRAIN THE FUELWATER SEPARATOR
• 3.4.7. DRAIN THE FUEL SEDIMENT STRAINER
• 3.4.8. CHECK THE ELECTRICAL WIRING
• 3.4.9. HANDLING TIRES
• 3.4.10. INSPECTING RIMS
• 3.4.11. CHECKING TIRE PRESSURE
• 3.4.12. CHECK MONITOR PANEL
• 3.4.13. CHECK EFFECT PARKING BRAKE
• 3.4.14. CHECK WHEEL BRAKES
• 3.4.15. CHECK SOUND OF HORN AND BACKUP ALARM
• 3.4.16. CHECK FLASHING OF LAMPS, CHECK FOR DIRT AND DAMAGE
• 3.4.17. CHECK ENGINE EXHAUST COLOR AND SOUND
• 3.4.18. CHECK OPERATION OF GAUGES
• 3.4.19. CHECK STEERING WHEEL PLAY, CHECK STEERING OPERATION
• 3.4.20. CHECK REAR VIEW MIRROR
• 3.4.21. CHECK LOCK OF CAB DOOR (MACHINES EQUIPPED WITH CAB)
• 3.4.22. OPERATORS SEAT
• 3.4.23. BEFORE STARTING ENGINE CHECK
• 3.5. STARTING ENGINE CHECK
• 3.5.1. NORMAL STARTING PROCEDURES (IN COLD AND WARM CONDITIONS)
• 3.5.2. STARTING PROCEDURES AFTER EXTENDED SHUTDOWN OR OIL CHANGE
• 3.5.3. STARTING PROCEDURES AFTER CHANGING FUEL FILTERS
• 3.5.4. STARTING PROCEDURES AFTER RUNNING OUT OF FUEL
• 3.5.5. AFTER STARTING ENGINE OPERATION CHECKS
• 3.6. OPERATING THE MACHINE
• 3.6.1. MOVING THE MACHINE
• 3.6.2. CHANGING GEAR SPEED
• 3.6.3. CHANGING DIRECTION (FORWARDREVERSE)
• 3.6.4. TURNING THE MACHINE
• 3.6.5. OPERATING THE WORK EQUIPMENT (WITH BUCKET TOOL)
• 3.6.6. OPERATING THE WORK EQUIPMENT (WITH FORK TOOL)
• 3.6.7. OPERATION OF WORK EQUIPMENT (WITH MULTIPURPOSE BUCKET)
• 3.6.8. OPERATION OF WORK EQUIPMENT (WITH MATERIAL HANDLING ARM)
• 3.6.9. HYDRAULIC QUICK COUPLER
• 3.6.10. UNCOUPLING FROM THE ATTACHMENT
• 3.6.11. TYPICAL WORK OPERATIONS
• 3.6.12. MULTIPURPOSE BUCKET
• 3.6.13. MATERIAL HANDLING ARM
• 3.6.14. PRECAUTIONS FOR OPERATION
• 3.6.15. ADJUSTING WORK EQUIPMENT POSTURE
• 3.6.16. STOPPING AND PARKING MACHINE
• 3.6.17. CHECKS AFTER COMPLETION OF OPERATION
• 3.6.18. STOPPING ENGINE
• 3.6.19. CHECKS AFTER STOPPING ENGINE
• 3.6.20. LOCKING THE MACHINE
• 3.7. TRANSPORTING THE MACHINE
• 3.7.1. LOADING AND UNLOADING
• 3.7.2. PRECAUTIONS FOR LOADING
• 3.7.3. PRECAUTIONS FOR LIFTING THE VEHICLE
• 3.8. COLD WEATHER OPERATIONS
• 3.8.1. PRECAUTIONS FOR LOW TEMPERATURE
• 3.8.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 3.8.3. AFTER COLD WEATHER
• 3.9. LONGTERM STORAGE
• 3.9.1. BEFORE STORAGE
• 3.9.2. DURING STORAGE
• 3.9.3. AFTER STORAGE
• 3.10. TROUBLESHOOTING
• 3.10.1. MACHINE RUNS OUT OF FUEL
• 3.10.2. TOWING THE MACHINE
• 3.10.3. IF BATTERY IS DISCHARGED
• 3.11. OTHER TROUBLE
• 3.11.1. ELECTRICAL SYSTEM
• 4. MAINTENANCE
• 4.1. GUIDES TO MAINTENANCE
• 4.2. OUTLINES OF SERVICE
• 4.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 4.2.2. FUEL INJECTION PUMP
• 4.2.3. OUTLINE OF ELECTRIC SYSTEM
• 4.3. WEAR PARTS LIST
• 4.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 4.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 4.4.2. ENGINE OIL SPECIFICATIONS
• 4.4.3. DIESEL FUEL SPECIFICATIONS
• 4.4.4. COOLANT SPECIFICATIONS
• 4.5. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 4.5.1. INTRODUCTION OF NECESSARY TOOLS
• 4.5.2. TORQUE LIST
• 4.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 4.6.1. SAFETY CRITICAL PARTS
• 4.7. MAINTENANCE SCHEDULE CHART
• 4.7.1. MAINTENANCE SCHEDULE CHART
• 4.8. SERVICE PROCEDURES
• 4.8.1. INITIAL 250 HOURS SERVICE
• 4.8.2. WHEN REQUIRED
• 4.8.3. CHECK BEFORE STARTING
• 4.8.4. EVERY 50 HOURS SERVICE
• 4.8.5. EVERY 100 HOURS SERVICE
• 4.8.6. EVERY 250 HOURS SERVICE
• 4.8.7. EVERY 500 HOURS SERVICE
• 4.8.8. EVERY 1000 HOURS SERVICE
• 4.8.9. EVERY 2000 HOURS SERVICE
• 5. SPECIFICATIONS
• 5.1. WA180PT3MC WITH BUCKET ATTACHMENT
• 5.2. WA180PT3MC WITH FORK ATTACHMENT
• 5.3. WA180PT3MC WITH MATERIAL HANDLING ARM
• 6. OPTIONS, ATTACHMENTS
• 6.1. AVAILABLE ATTACHMENTS
• 6.2. BUCKETS AND TIRES SELECTION
• 6.3. AIR CONDITIONING
• 6.3.1. GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL
• 6.3.2. METHOD OF OPERATION
• 6.3.3. COOL BOX
• 6.4. ECSS (ELECTRONICALLY CONTROLLED SUSPENSION SYSTEM)
• 6.4.1. STRUCTURE AND FUNCTION OF ECSS
• 6.4.2. METHOD OF OPERATING ECSS
• 6.4.3. PRECAUTIONS WHEN OPERATING ECSS SWITCH
• 6.4.4. ACCUMULATOR PRECAUTIONS
• 6.4.5. RADIO
• 7. Blank Page