Komatsu WA500-3 Avance Wheel Loader Operation and Maintenance Manual SEAM032004P

Description

• Model List:
  • WA500-3 Avance Wheel Loader

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 2.4. NECESSARY INFORMATION
• 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.4.2. ENGINE SERIAL NO. PLATE AND POSITION
• 2.4.3. POSITION OF SERVICE METER
• 2.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 3. CONTENTS
• 4. SAFETY
• 4.1. SAFETY
• 4.2. SAFETY LABELS
• 4.2.1. LOCATION OF SAFETY LABELS
• 4.3. GENERAL PRECAUTIONS
• 4.3.1. SAFETY RULES
• 4.3.2. IF ABNORMALITIES ARE FOUND
• 4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 4.3.5. SAFETY FEATURES
• 4.3.6. KEEP MACHINE CLEAN
• 4.3.7. INSIDE OPERATORS COMPARTMENT
• 4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 4.3.9. HANDRAILS AND STEPS
• 4.3.10. MOUNTING AND DISMOUNTING
• 4.3.11. NO PEOPLE ON ATTACHMENTS
• 4.3.12. DO NOT GET CAUGHT IN ARTICULATED PORTION
• 4.3.13. PREVENTION OF BURNS
• 4.3.14. FIRE PREVENTION
• 4.3.15. ACTION IF FIRE OCCURS
• 4.3.16. WINDOW WASHER LIQUID
• 4.3.17. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
• 4.3.18. PRECAUTIONS FOR ATTACHMENTS, OPTIONS
• 4.3.19. UNAUTHORIZED MODIFICATION
• 4.3.20. SAFETY AT WORKSITE
• 4.3.21. WORKING ON LOOSE GROUND
• 4.3.22. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 4.3.23. ENSURE GOOD VISIBILITY
• 4.3.24. PRECAUTIONS RELATED TO VENTILATION EXHAUST GAS
• 4.3.25. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 4.3.26. EMERGENCY EXIT FROM OPERATORS CAB
• 4.3.27. BE CAREFUL ABOUT ASBESTOS DUST
• 4.4. PRECAUTIONS FOR OPERATION
• 4.4.1. STARTING ENGINE
• 4.4.2. OPERATION
• 4.4.3. TRANSPORTATION
• 4.4.4. BATTERY
• 4.4.5. TOWING
• 4.5. PRECAUTIONS FOR MAINTENANCE
• 4.5.1. WARNING TAG
• 4.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 4.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
• 4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 4.5.6. INSPECTION AND MAINTENANCE AFTER TURNING E.C.S.S. SWITCH OFF
• 4.5.7. PROPER TOOLS
• 4.5.8. WORK UNDER THE MACHINE
• 4.5.9. ACCUMULATOR
• 4.5.10. PERSONNEL
• 4.5.11. ATTACHMENTS
• 4.5.12. NOISE
• 4.5.13. PRECAUTIONS WHEN USING HAMMER
• 4.5.14. REPAIR WELDING
• 4.5.15. REMOVING BATTERY TERMINAL
• 4.5.16. PRECAUTIONS WITH HIGHPRESSURE OIL
• 4.5.17. PRECAUTIONS FOR HIGHPRESSURE FUEL
• 4.5.18. HANDLING HIGHPRESSURE HOSES
• 4.5.19. PRECAUTIONS FOR HIGH VOLTAGE
• 4.5.20. WASTE MATERIALS
• 4.5.21. MAINTENANCE OF AIR CONDITIONER
• 4.5.22. COMPRESSED AIR
• 4.5.23. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 4.6. PRECAUTIONS WITH TIRES
• 4.6.1. HANDLING TIRES
• 4.6.2. PRECAUTIONS WHEN STORING TIRES
• 5. OPERATION
• 5.1. GENERAL VIEW
• 5.1.1. GENERAL VIEW OF MACHINE
• 5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 5.2. EXPLANATION OF COMPONENTS
• 5.2.1. MACHINE MONITOR
• 5.2.2. SWITCHES
• 5.2.3. CONTROL LEVERS, PEDALS
• 5.2.4. STEERING COLUMN TILT LEVER
• 5.2.5. CHECK BEFORE STARTING ENGINE, ADJUST
• 5.2.6. STARTING ENGINE
• 5.2.7. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 5.2.8. STOPPING ENGINE
• 5.2.9. CHECK AFTER STOPPING ENGINE
• 5.2.10. MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE
• 5.2.11. TURNING
• 5.2.12. OPERATION OF WORK EQUIPMENT
• 5.2.13. WORK POSSIBLE USING WHEEL LOADER
• 5.2.14. PRECAUTIONS FOR OPERATION
• 5.2.15. ADJUSTING WORK EQUIPMENT POSTURE
• 5.2.16. REMOVAL AND INSTALLATION OF THE BUCKET
• 5.2.17. PARKING MACHINE
• 5.2.18. CHECKS AFTER COMPLETION OF OPERATION
• 5.2.19. LOCKING
• 5.2.20. HANDLING THE TIRES
• 5.3. TRANSPORTATION
• 5.3.1. TRANSPORTATION PROCEDURE
• 5.3.2. LOADING, UNLOADING WORK WITH TRAILERS
• 5.3.3. LIFTING MACHINE
• 5.4. COLD WEATHER OPERATION
• 5.4.1. PRECAUTIONS FOR LOW TEMPERATURE
• 5.4.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 5.4.3. AFTER COLD WEATHER
• 5.4.4. WARMINGUP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER
• 5.5. LONGTERM STORAGE
• 5.5.1. BEFORE STORAGE
• 5.5.2. DURING STORAGE
• 5.5.3. AFTER STORAGE
• 5.6. TROUBLESHOOTING
• 5.6.1. WHEN MACHINE RUNS OUT OF FUEL
• 5.6.2. TOWING THE MACHINE
• 5.6.3. IF BATTERY IS DISCHARGED
• 5.6.4. OTHER TROUBLE
• 6. MAINTENANCE
• 6.1. GUIDES TO MAINTENANCE
• 6.2. OUTLINES OF SERVICE
• 6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 6.2.2. OUTLINE OF ELECTRIC SYSTEM
• 6.3. WEAR PARTS
• 6.3.1. WEAR PARTS LIST
• 6.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 6.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 6.5.1. TORQUE LIST
• 6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6.7. MAINTENANCE SCHEDULE CHART
• 6.7.1. MAINTENANCE SCHEDULE CHART
• 6.8. SERVICE PROCEDURE
• 6.8.1. INITIAL 250 HOURS SERVICE
• 6.8.2. WHEN REQUIRED
• 6.8.3. CHECK BEFORE STARTING
• 6.8.4. EVERY 50 HOURS SERVICE
• 6.8.5. EVERY 100 HOURS SERVICE
• 6.8.6. EVERY 250 HOURS SERVICE
• 6.8.7. EVERY 500 HOURS SERVICE
• 6.8.8. EVERY 1000 HOURS SERVICE
• 6.8.9. EVERY 2000 HOURS SERVICE
• 6.8.10. EVERY 4000 HOURS SERVICE
• 6.8.11. EVERY 8000 HOURS SERVICE
• 7. SPECIFICATIONS
• 7.1. SPECIFICATIONS
• 8. ATTACHMENTS, OPTIONS
• 8.1. SELECTING BUCKET AND TIRES
• 8.2. HANDLING E.C.S.S. (ELECTRONIC CONTROLLED SUSPENSION SYSTEM)
• 8.2.1. METHOD OF OPERATING E.C.S.S.
• 8.2.2. PRECAUTIONS WHEN OPERATING E.C.S.S. SWITCH
• 8.2.3. PRECAUTIONS WHEN HANDLING ACCUMULATOR
• 8.2.4. REMOVAL OF E.C.S.S. PIPING
• 8.3. HANDLING AUTOGREASING SYSTEM
• 8.3.1. METHOD OF OPERATING AUTOGREASING SYSTEM
• 8.3.2. PRECAUTIONS WHEN HANDLING AUTOGREASING SYSTEM
• 8.3.3. TROUBLESHOOTING
• 8.4. HANDLING REMOTE POSITIONER
• 8.4.1. GENERAL LOCATIONS
• 8.4.2. METHOD OF OPERATING REMOTE POSITIONER
• 8.4.3. METHOD OF SETTING REMOTE POSITIONER STOP POSITION
• 8.4.4. SENSOR ADJUSTMENT FUNCTION
• 8.4.5. ADJUSTING REMOTE POSITIONER
• 8.5. HANDLING JOYSTICK STEERING SYSTEM
• 8.5.1. STRUCTURE AND FUNCTION OF JOYSTICK STEERING
• 8.5.2. OPERATION METHOD OF JOYSTICK STEERING SYSTEM
• 8.5.3. PRECAUTIONS FOR STEERING WITH JOYSTICK
• 8.5.4. ADJUSTMENT OF JOYSTICK CONSOLE
• 8.6. HANDLING AIRSUSPENSION SEAT
• 8.6.1. SEAT ADJUSTMENT
• 8.7. CAR RADIO
• 8.7.1. EXPLANATION OF COMPONENTS
• 8.7.2. METHOD OF USE
• 8.7.3. PRECAUTIONS WHEN USING
• 8.8. AM/FM RADIOCASSETTE STEREO
• 8.8.1. EXPLANATION OF COMPONENTS
• 8.8.2. METHOD OF OPERATION
• 8.8.3. PRECAUTIONS FOR USE
• 8.9. AIR CONDITIONER
• 8.9.1. GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL
• 8.9.2. METHOD OF OPERATION
• 8.10. HANDLING BRAKE COOLING SYSTEM
• 8.10.1. WHEN REQUIRED
• 8.10.2. EVERY 2000 HOURS SERVICE
• 9. INDEX