Komatsu WA500-7 Wheel Loader Operation and Maintenance Manual CEAM026604

Description

• Model List:
  • WA500-7 Wheel Loader

• 1. Operation and Maintenance Manual, WA5007
• 1.1. FOREWORD
• 1.1.1. BEFORE READING THIS MANUAL
• 1.1.2. SAFETY INFORMATION
• 1.1.3. INTRODUCTION
• 1.1.3.1. USE OF MACHINE
• 1.1.3.2. DIRECTIONS OF MACHINE
• 1.1.3.3. VISIBILITY FROM OPERATORS SEAT
• 1.1.4. PRODUCT INFORMATION
• 1.1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.1.4.2. ENGINE NUMBER PLATE
• 1.1.4.3. SERVICE METER LOCATION
• 1.1.4.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 1.1.5. CONTENTS
• 1.2. SAFETY
• 1.2.1. SAFETY
• 1.2.2. SAFETY LABELS
• 1.2.2.1. LOCATION OF SAFETY LABELS
• 1.2.2.2. SAFETY LABELS
• 1.2.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 1.2.3.1. PRECAUTIONS BEFORE STARTING OPERATION
• 1.2.3.2. PREPARATIONS FOR SAFE OPERATION
• 1.2.3.3. FIRE PREVENTION
• 1.2.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 1.2.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 1.2.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 1.2.3.7. UNAUTHORIZED MODIFICATION
• 1.2.3.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 1.2.3.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 1.2.4. PRECAUTIONS FOR OPERATION
• 1.2.4.1. PRECAUTIONS FOR JOBSITE
• 1.2.4.2. STARTING ENGINE
• 1.2.4.3. OPERATION
• 1.2.4.4. TRANSPORTATION
• 1.2.4.5. TOWING
• 1.2.5. PRECAUTIONS FOR MAINTENANCE
• 1.2.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 1.2.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 1.2.5.3. TIRES
• 1.3. OPERATION
• 1.3.1. GENERAL VIEW
• 1.3.1.1. GENERAL VIEW OF MACHINE
• 1.3.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 1.3.1.3. MACHINE MONITOR
• 1.3.2. EXPLANATION OF COMPONENTS
• 1.3.2.1. MACHINE MONITOR
• 1.3.2.2. SWITCHES
• 1.3.2.3. CONTROL LEVERS AND PEDALS
• 1.3.2.4. CAP WITH LOCK
• 1.3.2.5. FRAME LOCK BAR
• 1.3.2.6. TOWING PIN
• 1.3.2.7. BACKUP ALARM
• 1.3.2.8. BATTERY DISCONNECT SWITCH
• 1.3.2.9. SYSTEM OPERATING LAMP
• 1.3.2.10. OPEN AND CLOSE CAB DOOR
• 1.3.2.11. FUSE
• 1.3.2.12. SLOW BLOW FUSE
• 1.3.2.13. AUXILIARY ELECTRIC POWER
• 1.3.2.14. OPTIONAL POWER SUPPLY OUTLET
• 1.3.2.15. HANDLING RADIO
• 1.3.2.16. HANDLING AUTO AIR CONDITIONER
• 1.3.2.17. HANDLING FRONT WIPER
• 1.3.2.18. FIRE EXTINGUISHER
• 1.3.2.19. HANDLING REAR VIEW MONITOR
• 1.3.2.20. HANDLING Komatsu Diesel Particulate Filter (KDPF)
• 1.3.2.21. HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
• 1.3.2.22. HANDLING MACHINES EQUIPPED WITH KOMTRAX
• 1.3.3. MACHINE OPERATIONS AND CONTROLS
• 1.3.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 1.3.3.2. STARTING ENGINE
• 1.3.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 1.3.3.4. STOPPING ENGINE
• 1.3.3.5. MACHINE OPERATION
• 1.3.3.6. STEERING MACHINE
• 1.3.3.7. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 1.3.3.8. RECOMMENDED APPLICATIONS
• 1.3.3.9. RULES FOR OPERATION
• 1.3.3.10. REMOVING AND INSTALLING BUCKET
• 1.3.3.11. REMOTE POSITIONER
• 1.3.3.12. PARKING MACHINE
• 1.3.3.13. CHECK AFTER FINISHING WORK
• 1.3.3.14. LOCKING
• 1.3.3.15. HANDLING TIRES
• 1.3.4. TRANSPORTATION
• 1.3.4.1. TRANSPORTATION PROCEDURE
• 1.3.4.2. LOADING AND UNLOADING WITH TRAILER
• 1.3.4.3. LIFTING MACHINE
• 1.3.5. COLD WEATHER OPERATION
• 1.3.5.1. COLD WEATHER OPERATION INFORMATION
• 1.3.6. LONGTERM STORAGE
• 1.3.6.1. BEFORE STORAGE
• 1.3.6.2. DURING STORAGE
• 1.3.6.3. AFTER STORAGE
• 1.3.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 1.3.7. TROUBLES AND ACTIONS
• 1.3.7.1. RUNNING OUT OF FUEL
• 1.3.7.2. TOWING MACHINE
• 1.3.7.3. DISCHARGED BATTERY
• 1.3.7.4. OTHER TROUBLE
• 1.4. MAINTENANCE
• 1.4.1. RULES FOR MAINTENANCE
• 1.4.1.1. SERVICE METER READING
• 1.4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 1.4.1.3. KOMATSU GENUINE LUBRICANTS
• 1.4.1.4. ALWAYS USE CLEAN WASHER FLUID
• 1.4.1.5. FRESH AND CLEAN LUBRICANTS
• 1.4.1.6. CHECK DRAINED OIL AND USED FILTER
• 1.4.1.7. CAUTION FOR REFILLING OIL OR FUEL
• 1.4.1.8. WELDING INSTRUCTIONS
• 1.4.1.9. DO NOT DROP THINGS INSIDE MACHINE
• 1.4.1.10. PRECAUTIONS FOR KDPF
• 1.4.1.11. DUSTY JOBSITES
• 1.4.1.12. AVOID MIXING OIL
• 1.4.1.13. LOCKING INSPECTION COVERS
• 1.4.1.14. BLEED AIR FROM HYDRAULIC CIRCUIT
• 1.4.1.15. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 1.4.1.16. CHECKS AFTER INSPECTION AND MAINTENANCE
• 1.4.1.17. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 1.4.1.18. CLOSE ENGINE SIDE COVER SECURELY
• 1.4.2. OUTLINE OF MAINTENANCE
• 1.4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 1.4.2.2. HANDLING ELECTRICAL COMPONENTS
• 1.4.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 1.4.3.1. TIGHTENING TORQUE LIST
• 1.4.4. MAINTENANCE SCHEDULE
• 1.4.4.1. MAINTENANCE SCHEDULE TABLE
• 1.4.5. MAINTENANCE PROCEDURE
• 1.4.5.1. EVERY 10 HOURS MAINTENANCE (ONLY FOR THE FIRST 50 HOURS)
• 1.4.5.2. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 1.4.5.3. WHEN REQUIRED
• 1.4.5.4. CHECKS BEFORE STARTING
• 1.4.5.5. EVERY 50 HOURS MAINTENANCE
• 1.4.5.6. EVERY 100 HOURS MAINTENANCE
• 1.4.5.7. EVERY 250 HOURS MAINTENANCE
• 1.4.5.8. EVERY 500 HOURS MAINTENANCE
• 1.4.5.9. EVERY 1000 HOURS MAINTENANCE
• 1.4.5.10. EVERY 2000 HOURS MAINTENANCE
• 1.4.5.11. EVERY 4000 HOURS MAINTENANCE
• 1.4.5.12. EVERY 4500 HOURS MAINTENANCE
• 1.4.5.13. EVERY 8000 HOURS MAINTENANCE
• 1.4.5.14. EVERY 9000 HOURS MAINTENANCE
• 1.5. SPECIFICATIONS
• 1.5.1. SPECIFICATIONS
• 1.6. ATTACHMENTS AND OPTIONS
• 1.6.1. TIRE AND BUCKET SELECTION
• 1.6.2. HANDLING JOYSTICK STEERING SYSTEM
• 1.6.2.1. EXPLANATION OF COMPONENTS
• 1.6.2.2. FUNCTION AND STRUCTURE OF JOYSTICK STEERING
• 1.6.2.3. PRECAUTIONS WHEN HANDLING JOYSTICK STEERING
• 1.6.2.4. OPERATION METHOD OF JOYSTICK STEERING
• 1.6.2.5. GETTING ON OR OFF MACHINE
• 1.6.2.6. ADJUST JOYSTICK CONSOLE
• 1.6.3. HANDLING MULTIFUNCTION MONOLEVER
• 1.6.3.1. EXPLANATION OF COMPONENTS AND SWITCHES
• 1.6.3.2. DISPLAY OF LIQUID CRYSTAL UNIT
• 1.6.4. AUTOGREASING
• 1.6.4.1. CHANGING LUBRICATION INTERVAL
• 1.6.4.2. AUTOGREASING
• 1.6.4.3. CHECKING AUTOGREASING AND OPERATION METHOD FOR ADDING GREASE
• 1.6.5. HANDLING BRAKE COOLING SYSTEM
• 1.6.5.1. CLEAN BRAKE COOLING OIL COOLER FINS
• 1.6.5.2. REPLACE BRAKE COOLING OIL FILTER CARTRIDGE
• 1.6.5.3. REPLACE AXLE
• 1.7. REPLACEMENT PARTS
• 1.7.1. SAFETY CRITICAL PARTS
• 1.7.1.1. SAFETY CRITICAL PARTS LIST
• 1.7.2. CONSUMABLE PARTS
• 1.7.2.1. CONSUMABLE PARTS LIST
• 1.7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 1.7.3.1. LUBRICATION CHART
• 1.7.3.2. LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE AND RECOMMENDED GENUINE LUBRICANTS
• 1.7.3.3. RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 1.8. INDEX