Komatsu WA500-8E0 Wheel Loader Operation and Maintenance Manual PEN02227-00

Description

• Model List:
  • WA500-8E0 Wheel Loader

• 1. Foreword
• 1.1. Table of Contents
• 1.2. Read This Manual
• 1.3. Safety Information
• 1.4. Safety Labels
• 1.5. Noise Emission Levels
• 1.6. Vibration Level
• 1.7. Introduction
• 1.7.1. Main Use of Machine
• 1.7.2. Directions of Machine
• 1.7.3. Visibility from Operators Seat
• 1.8. Engine Technology to Conform Exhaust Gas Emission
• 1.9. Product Information
• 1.9.1. Location of Product Identification Number (PIN)/Machine Serial No. Plate
• 1.9.2. Location of Engine Number Plate
• 1.9.3. Fluorinated Greenhouse Gases
• 1.9.4. Service Meter Location
• 1.9.5. Your Machine Serial Numbers and Distributor
• 1.10. Abbreviation List
• 2. Safety
• 2.1. Safety Labels
• 2.1.1. Location of Safety Labels
• 2.1.2. Contents of Safety Labels
• 2.2. Safety Labels for Technician
• 2.3. General Precautions Common to Operation and Maintenance
• 2.3.1. Precautions Before Starting Operation
• 2.3.2. Preparations for Safe Operation
• 2.3.3. Precautions to Prevent Fire
• 2.3.4. Precautions When Getting on or off Machine
• 2.3.5. Do Not Get Caught
• 2.3.6. Precautions Related to Protective Structures
• 2.3.7. Unauthorized Modification
• 2.3.8. Precautions Related to Attachments and Options
• 2.3.9. Precautions When Running Engine Inside Building
• 2.4. Precautions for Operation
• 2.4.1. Precautions for Jobsite
• 2.4.2. Start Engine
• 2.4.3. Precautions for Operation
• 2.4.4. Precautions for Transportation
• 2.4.5. Towing and being Towed
• 2.5. Precautions for Maintenance
• 2.5.1. Precautions Before Starting Inspection and Maintenance
• 2.5.2. Precautions for Check and Maintenance
• 2.5.3. Tires
• 2.6. Precautions for DEF
• 2.6.1. General Character and Precautions for Handling
• 2.6.2. Precautions for Adding
• 2.6.3. Precautions for Storing
• 2.6.4. Precautions for Fire Hazard and Leakage
• 2.6.5. Other Precautions
• 3. Operation
• 3.1. General View
• 3.1.1. Names of Machine Equipment
• 3.1.2. Control Levers and Pedals
• 3.1.3. Other Equipment Name
• 3.2. Explanation of Components
• 3.2.1. Machine Monitor Equipment
• 3.2.2. Switches
• 3.2.3. Control Levers and Pedals
• 3.2.4. Other Equipment
• 3.3. Machine Operations and Controls
• 3.3.1. Checks and Adjustment Before You Start Engine
• 3.3.2. How to Start Engine
• 3.3.3. Operations and Checks After You Start Engine
• 3.3.4. How to Stop Engine
• 3.3.5. How to Start Machine (Travel FORWARD and REVERSE) and Stop Machine
• 3.3.6. How to Shift Gears
• 3.3.7. How to Switch Between FORWARD and REVERSE
• 3.3.8. How to Steer Machine
• 3.3.9. How to Operate Work Equipment
• 3.3.10. Precautions for Operation
• 3.3.11. How to Examine Bucket Angle
• 3.3.12. Recommended Applications
• 3.3.13. Remote Positioner
• 3.3.14. How to Park Machine
• 3.3.15. How to Examine After You Complete Work
• 3.3.16. Lock
• 3.3.17. How to Remove and Install Bucket
• 3.3.18. Handle Tires
• 3.4. Handle Air Conditioner
• 3.4.1. Explanation of Air Conditioner Components
• 3.4.2. How to Operate Air Conditioner
• 3.5. Handle Radio
• 3.5.1. Explanation of Radio Equipment
• 3.5.2. How to Operate Radio
• 3.6. Transportation
• 3.6.1. Transportation
• 3.6.2. Load onto and Unload from a Trailer
• 3.6.3. How to Lift Machine
• 3.6.4. Precautions When You Disassemble and Assemble Work Equipment
• 3.7. Cold Weather Operation
• 3.7.1. Cold Weather Operation Information
• 3.7.2. Precautions After Daily Work Ends in Cold Weather
• 3.7.3. After Cold Weather Season
• 3.8. Precautions for LongTerm Storage
• 3.8.1. Prepare for LongTerm Storage
• 3.8.2. Maintenance During LongTerm Storage
• 3.8.3. Start Machine After LongTerm Storage
• 3.9. Troubles and Procedures
• 3.9.1. Procedures When You Run Out of Fuel
• 3.9.2. Precautions When You Tow Machine
• 3.9.3. Precautions for Discharged Battery
• 3.9.4. How to Lower Work Equipment When You Stop Engine
• 3.9.5. Other Trouble
• 4. Maintenance
• 4.1. Precautions for Maintenance
• 4.1.1. Examine Service Meter Reading
• 4.1.2. Komatsu Genuine Replacement Parts
• 4.1.3. Komatsu Genuine Lubricants
• 4.1.4. Always Use Clean Washer Fluid
• 4.1.5. Clean Lubricants
• 4.1.6. Examine Drained Oil and Used Filter
• 4.1.7. Precautions When You Refill Oil or Fuel
• 4.1.8. Precautions When You Add DEF
• 4.1.9. Precautions for Welding
• 4.1.10. Do Not Drop Things Inside Machine
• 4.1.11. Precautions for KDPF
• 4.1.12. Precautions for SCR Assembly
• 4.1.13. Dusty Jobsites
• 4.1.14. Avoid Mixing Oil
• 4.1.15. Lock Inspection Covers
• 4.1.16. Bleed Air from Hydraulic Circuit
• 4.1.17. Precautions When You Install Hydraulic Hoses
• 4.1.18. Checks After Inspection and Maintenance
• 4.1.19. Select Fuel and Lubricants by Ambient Temperature
• 4.1.20. Close Engine Side Cover Securely
• 4.2. Outline of Maintenance
• 4.2.1. Handle Oil, Fuel, Coolant, and Do Oil Clinic
• 4.2.2. Handle Electrical Components
• 4.3. Standard Tightening Torque for Bolts and Nuts
• 4.4. Maintenance Schedule
• 4.4.1. Maintenance Schedule Table
• 4.4.2. Maintenance Interval When Diesel Fuel Mixed with BioFuel is Used
• 4.5. Maintenance Procedure
• 4.5.1. Initial 10 Hours Maintenance (Only for the First 50 Hours)
• 4.5.2. Initial 250 Hours Maintenance (Only After the First 250 Hours)
• 4.5.3. When Required
• 4.5.4. Examine Before You Start Operation
• 4.5.5. Every 50 Hours Maintenance
• 4.5.6. Every 100 Hours Maintenance
• 4.5.7. Every 250 Hours Maintenance
• 4.5.8. Every 500 Hours Maintenance
• 4.5.9. Every 1000 Hours Maintenance
• 4.5.10. Every 2000 Hours Maintenance
• 4.5.11. Every 4000 Hours Maintenance
• 4.5.12. Every 4500 Hours Maintenance
• 4.5.13. Every 8000 Hours Maintenance
• 4.5.14. Every 9000 Hours Maintenance
• 4.5.15. Every 6 Months Maintenance
• 5. Specifications
• 5.1. Specifications
• 5.1.1. Specifications WA6008E0
• 6. Attachments and Options
• 6.1. Bucket and Tire Selection
• 6.2. Handle Steering Wheel Spec Machine
• 6.2.1. General View
• 6.2.2. Explanation of Components
• 6.2.3. Machine Operations and Controls
• 6.3. Handle Load Meter
• 6.3.1. Load Meter
• 6.3.2. How to Use Load Meter
• 6.4. Handle Radio
• 6.4.1. Explanation of Radio Equipment
• 6.4.2. How to Operate Radio
• 6.4.3. Radio Setting
• 6.5. Handle External Power Supply Engine Preheater
• 6.5.1. Install External Power Supply System for External Power Supply Engine Preheater
• 6.5.2. Make External Power Supply Cable
• 6.5.3. Install External Power Supply System
• 6.5.4. Examine Operation After You Assemble
• 6.5.5. Circuit Diagram of External Power Supply Engine Preheater
• 6.6. Handle Machines with AJSS
• 6.6.1. General View
• 6.6.2. Explanation of Components
• 6.6.3. Machine Operations and Controls
• 7. Replacement Parts
• 7.1. Defined Life Parts
• 7.1.1. Defined Life Parts List
• 7.2. Consumable Parts
• 7.2.1. Consumable Parts List
• 7.3. Recommended Fuel, Coolant, and Lubricant
• 7.3.1. Lubrication Chart
• 7.3.2. How to Use Fuel, Coolant and Lubricants by Ambient Temperature
• 7.3.3. Recommended Brands and Qualities Other Than Komatsu Genuine Oils
• 8. Index