Komatsu WA600-3LK Wheel Loader Operation and Maintenance Manual CEAM008202

Description

• Model List:
  • WA600-3LK Wheel Loader

• 1. INTRODUCTION
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.3. INTRODUCTION
• 1.3.1. INTENDED USE
• 1.3.2. FEATURES
• 1.3.3. BREAKING IN A NEW MACHINE
• 1.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.4.1. MACHINE SERIAL NO. PLATE POSITION
• 1.4.2. ENGINE SERIAL NO. PLATE POSITION
• 1.5. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2. TABLE OF CONTENTS
• 3. SAFETY
• 3.1. SAFETY LABELS
• 3.1.1. POSITION FOR ATTACHING SAFETY LABELS
• 3.2. GENERAL PRECAUTIONS
• 3.2.1. SAFETY RULES
• 3.2.2. IF ABNORMALITIES ARE FOUND
• 3.2.3. SAFETY FEATURES
• 3.2.4. UNAUTHORIZED MODIFICATIONS
• 3.2.5. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 3.2.6. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 3.2.7. MOUNTING AND DISMOUNTING
• 3.2.8. FIRE PREVENTION FOR FUEL AND OIL
• 3.2.9. PRECAUTIONS WHEN HANDLING AT HIGH TEMPERATURES
• 3.2.10. ASBESTOS DUST HAZARD PREVENTION
• 3.2.11. CRUSHING OR CUTTING PREVENTION
• 3.2.12. FIRE EXTINGUISHER AND FIRST AID KIT
• 3.2.13. PRECAUTIONS WHEN USING ROPS
• 3.2.14. PRECAUTIONS FOR ATTACHMENTS
• 3.2.15. NO PEOPLE ON ATTACHMENTS
• 3.2.16. PRECAUTION WHEN HANDLING ACCUMULATOR
• 3.3. PRECAUTIONS DURING OPERATION
• 3.3.1. BEFORE STARTING ENGINE
• 3.3.2. WHEN STARTING ENGINE
• 3.3.3. AFTER STARTING ENGINE
• 3.3.4. TRANSPORTATION
• 3.3.5. BATTERY
• 3.3.6. TOWING
• 3.4. PRECAUTIONS FOR MAINTENANCE
• 3.4.1. BEFORE CARRYING OUT MAINTENANCE
• 3.4.2. DURING MAINTENANCE
• 3.4.3. TIRES
• 4. OPERATION
• 4.1. GENERAL VIEW OF MACHINE
• 4.1.1. GENERAL VIEW OF CONTROLS AND GUAGES
• 4.1.2. MAIN MONITOR
• 4.2. EXPLANATION OF COMPONENTS
• 4.3. MACHINE MONITORS
• 4.3.1. WARNING DISPLAYS
• 4.3.2. METER DISPLAY PORTION (A, C, D)
• 4.3.3. OPTIONAL DISPLAY PORTION (F)
• 4.3.4. TESTING ACTUATION OF MACHINE MONITOR SYSTEM
• 4.3.5. WARNING DISPLAYS
• 4.3.6. CENTRAL CHECK LAMP (CHECK)
• 4.3.7. CENTRAL CAUTION LAMP (CAUTION)
• 4.4. METER DISPLAY
• 4.4.1. METERS
• 4.5. SWITCHES
• 4.5.1. POWER WINDOW SWITCHES
• 4.6. CONTROL LEVERS AND PEDALS
• 4.6.1. SPEED CONTROL LEVER
• 4.6.2. DIRECTIONAL LEVER
• 4.6.3. SPEED CONTROL LEVER STOPPER
• 4.6.4. SAFETY LOCK LEVER
• 4.6.5. BUCKET CONTROL LEVER
• 4.6.6. LIFT ARM CONTROL LEVER
• 4.6.7. BRAKE PEDALS
• 4.6.8. ACCELERATOR PEDAL
• 4.6.9. STEERING COLUMN TILT LEVER
• 4.7. CAP WITH LOCK
• 4.8. GREASE PUMP
• 4.9. BACKUP ALARM
• 4.10. TOOL BOX
• 4.11. CAB DOOR HOLDOPEN LOCK
• 4.12. AIR CLEANER SERVICE INDICATOR
• 4.13. FRAME LOCKING BAR
• 4.14. FUSE BOXES
• 4.15. FUSE ARRANGEMENT AND CIRCUIT
• 4.15.1. SLOWBLOW FUSE
• 4.16. COOL BOX
• 4.17. LUNCH BOX TRAY
• 4.18. AIR CONDITIONER
• 4.18.1. FAN SWITCH
• 4.18.2. AIR CONDITIONER SWITCH
• 4.18.3. MODE SELECTOR SWITCH
• 4.18.4. FRESH/RECIRC SELECTOR SWITCH
• 4.18.5. TEMPERATURE CONTROL SWITCH
• 4.18.6. METHOD OF OPERATION
• 4.19. TANK FILLER CAPS AND LOCKS
• 4.19.1. FUEL TANK
• 4.19.2. HYDRAULIC FLUID TANK
• 4.20. OPERATING MACHINE
• 4.20.1. CHECKS BEFORE STARTING
• 4.20.2. STARTING THE ENGINE
• 4.20.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 4.20.4. MOVING THE MACHINE
• 4.20.5. CHANGING GEAR SPEED
• 4.20.6. SHIFTING BETWEEN FORWARD AND REVERSE
• 4.20.7. STEERING
• 4.20.8. OPERATION OF WORK EQUIPMENT
• 4.20.9. WORK POSSIBLE USING WHEEL LOADER
• 4.20.10. PRECAUTIONS FOR OPERATION
• 4.20.11. ADJUSTING THE WORK EQUIPMENT POSITIONERS
• 4.20.12. REMOVAL AND INSTALLATION OF THE BUCKET
• 4.20.13. PARKING THE MACHINE
• 4.20.14. CHECKS AFTER COMPLETION OF OPERATION
• 4.20.15. STOPPING ENGINE
• 4.20.16. CHECK AFTER STOPPING THE ENGINE
• 4.20.17. LOCKING
• 4.20.18. HANDLING THE TIRES
• 4.21. TRANSPORTATION
• 4.21.1. LOADING AND UNLOADING
• 4.21.2. PRECAUTIONS FOR LOADING
• 4.21.3. LIFTING THE MACHINE
• 4.21.4. PRECAUTIONS FOR TRANSPORTATION
• 4.22. COLD WEATHER OPERATION
• 4.22.1. FUEL, COOLANT AND LUBRICANTS
• 4.22.2. COOLANT
• 4.22.3. BATTERY
• 4.22.4. PRECAUTIONS AFTER COMPLETION OF WORK
• 4.22.5. AFTER COLD WEATHER
• 4.22.6. WARMINGUP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER
• 4.23. LONG TERM STORAGE
• 4.23.1. BEFORE STORAGE
• 4.23.2. DURING STORAGE
• 4.23.3. AFTER STORAGE
• 4.24. TROUBLESHOOTING
• 4.24.1. WHEN MACHINE RUNS OUT OF FUEL
• 4.24.2. TOWING THE MACHINE
• 4.24.3. IF THE BATTERY IS DISCHARGED.
• 4.24.4. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. GUIDES TO MAINTENANCE
• 5.1.1. CHECK SERVICE METER
• 5.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 5.1.3. KOMATSU GENUINE OILS
• 5.1.4. ALWAYS USE CLEAN WASHER FLUID
• 5.1.5. ALWAYS USE CLEAN OIL AND GREASE
• 5.1.6. CHECKING FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS
• 5.1.7. FUEL STRAINER
• 5.1.8. PRECAUTION WHEN WELDING
• 5.1.9. NOT TO DROP ANYTHING INSIDE THE MACHINE
• 5.1.10. DUSTY WORKSITES
• 5.1.11. AVOID MIXING OIL
• 5.1.12. LOCKING INSPECTION COVERS
• 5.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
• 5.1.14. PRECAUTION WHEN INSTALLING HYDRAULIC HOSES
• 5.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
• 5.2. OUTLINES OF SERVICE
• 5.2.1. OUTLINE OF OIL, FUEL, COOLANT, OIL
• 5.2.2. FUEL
• 5.2.3. COOLANT
• 5.2.4. GREASE
• 5.2.5. KOWA
• 5.2.6. STORING OIL AND FUEL
• 5.2.7. FILTERS
• 5.2.8. FUEL INJECTION PUMP
• 5.2.9. OUTLINE OF ELECTRIC SYSTEM
• 5.3. WEAR PARTS LIST
• 5.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 5.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 5.5. STANDARD TIGHTENING TORQUE FOR NUTS AND BOLTS
• 5.5.1. INTRODUCTION OF NECESSARY TOOLS
• 5.6. TIGHTENING TORQUE SPECIFICATIONS
• 5.7. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.7.1. SAFETY CRITICAL PARTS
• 5.8. MAINTENANCE SCHEDULE
• 5.8.1. MAINTENANCE SCHEDULE CHART
• 5.9. SERVICE PROCEDURE
• 5.9.1. INITIAL 250 HOURS SERVICE
• 5.9.2. WHEN REQUIRED
• 5.9.3. EVERY 50 HOURS SERVICE
• 5.9.4. EVERY 100 HOURS SERVICE
• 5.9.5. EVERY 250 HOURS SERVICE
• 5.9.6. EVERY 500 HOURS SERVICE
• 5.9.7. EVERY 1000 HOURS SERVICE
• 5.9.8. EVERY 2000 HOURS SERVICE
• 5.9.9. EVERY 4000 HOURS SERVICE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 6.1.1. WA6003LK
• 7. OPTIONS, ATTACHMENTS
• 7.1. SELECTING BUCKET AND TIRES
• 7.2. (ELECTRONIC CONTROLLED SUSPENSION SYSTEM)
• 7.2.1. STRUCTURE AND FUNCTION OF E.C.S.S.
• 7.2.2. OPERATING E.C.S.S.
• 7.2.3. PRECAUTIONS WHEN OPERATING E.C.S.S. SWITCH
• 7.2.4. PRECAUTIONS WHEN HANDLING ACCUMULATOR
• 7.2.5. REMOVAL OF E.C.S.S. PIPING
• 7.3. JOYSTICK STEERING SYSTEM
• 7.3.1. STRUCTURE AND FUNCTION OF JOYSTICK STEERING
• 7.3.2. CHOOSING JOYSTICK OR STEERING WHEEL
• 7.3.3. PRECAUTIONS WHEN CHANGING DIRECTION
• 7.3.4. OPERATION METHOD OF JOYSTICK STEERING SYSTEM
• 7.3.5. PRECAUTIONS FOR STEERING WITH JOYSTICK
• 7.3.6. ADJUSTMENT OF JOYSTICK CONSOLE
• 7.4. FAILURE DISPLAY ON MAIN MONITOR
• 7.5. AM/FM CASSETTE STEREO
• 7.5.1. EXPLANATION OF COMPONENTS
• 7.5.2. METHOD OF OPERATION
• 7.6. OPTIONAL PARTS AND ATTACHMENTS
• 7.7. GROUND DRIVEN STEERING
• 8. Blank Page