Komatsu WA800-3LC Wheel Loader Field Assembly Instruction CEAW000100

Description

• Model List:
  • WA800-3LC Wheel Loader

• 1. MAIN MENU
• 2. COVER
• 3. TABLE OF CONTENTS
• 4. CHART OF SEPERATED UNITS
• 5. DIMENSIONS AND WEIGHTS OF SEPARATED UNITS
• 6. TRANSPORTATION BY LAND
• 6.1. SPECIFICATIONS
• 6.2. WHEN TRAVELING UNDER OWN POWER
• 6.3. TRANSPORTATION BY TRAILER
• 6.4. TRAILERS REQUIRED TO MOVE MACHINE
• 7. SERVICE REFILL CAPACITIES
• 8. ORDER, FACILITIES AND SCHEDULE FOR ASSEMBLY
• 9. WORK SPACE LAYOUT DIAGRAM
• 10. TOOLS AND EQUIPMENT REQUIRED
• 10.1. TOOLS REQUIRED
• 10.2. EQUIPMENT REQUIRED
• 10.3. LIFTING TOOLS REQUIRED
• 10.4. OIL, GREASE, FUEL, PAINT, ETC
• 10.5. PROTECTIVE WEAR
• 10.6. LOCAL MANUFACTURING DIAGRAM FOR TOOLS
• 11. PROCEDURE FOR FIELD ASSEMBLY
• 11.1. A1 SETTING BARE MACHINE ON SUPPORTS
• 11.1.1. Tools and Materials Required
• 11.1.2. STEEL STAND DRAWING
• 11.2. A2 ASSEMBLY OF REAR AXLE
• 11.2.1. OUTLINE
• 11.2.2. ASSEMBLY PROCEDURE
• 11.3. A3 ASSEMBLY OF FRONT AND REAR DRIVE SHAFTS
• 11.3.1. OUTLINE
• 11.3.2. ASSEMBLY PROCEDURE
• 11.4. A4 INSTALLATION OF FRONT AXLE
• 11.4.1. OUTLINE (INSTALLING FRONT AXLE)
• 11.4.2. ASSEMBLY PROCEDURE
• 11.4.3. OUTLINE (INSTALLING FRONT TIRE AND WHEEL ASSEMBLIES)
• 11.4.4. ASSEMBLY PROCEDURE (FRONT TIRE AND WHEEL ASSEMBLY)
• 11.5. A5 ASSEMBLY OF FUEL TANK
• 11.5.1. OUTLINE
• 11.5.2. OPERATION FOR CONNECTING FUEL SUCTION AND RETURN HOSES
• 11.5.3. OPERATION FOR SECURING ENGINE DRAIN LINES
• 11.5.4. OPERATION FOR SECURING FUEL TANK VENT LINE
• 11.5.5. ASSEMBLY PROCEDURE
• 11.6. A6 ASSEMBLY OF LADDER (LEFT/RIGHT)
• 11.7. A7 ASSEMBLY OF CAB
• 11.7.1. ASSEMBLY PROCEDURE
• 11.8. A8 ASSEMBLY OF HAND RAIL
• 11.9. A9 ASSEMBLY OF REAR TIRE AND WHEEL ASSEMBLIES
• 11.9.1. ASSEMBLY PROCEDURE (REAR TIRE AND WHEEL ASSEMBLY)
• 11.10. A10 ASSEMBLY OF BATTERY BOXES
• 11.10.1. PROCEDURE FOR CONNECTING AND SECURING WIRING INSIDE BATTERY BOX
• 11.10.2. CIRCUIT DIAGRAM
• 11.10.3. OPERATION FOR INSTALLING BATTERY BOX COVERS
• 11.10.4. ASSEMBLY OF STEP ASSEMBLIES
• 11.11. A11 ASSEMBLY OF COUNTERWEIGHT
• 11.11.1. OUTLINE
• 11.12. A12 ASSEMBLY OF EXHAUST PIPE
• 11.13. A13 ASSEMBLY OF HANDRAILS AND REAR ACCESS STEPS
• 11.13.1. ASSEMBLY OF HANDRAILS (RIGHT SIDE AND TOP OF HOOD)
• 11.13.2. ASSEMBLY OF REAR ACCESS STEP
• 11.13.3. ASSEMBLY OF HANDRAIL (LEFT SIDE) AND MUDGUARD COVER
• 11.13.4. ASSEMBLY OF SAFETY CABLE AND MIRRORS
• 11.14. A14 ASSEMBLY OF BOOM
• 11.14.1. BOOM ASSEMBLY
• 11.14.2. CONNECTION OF REMOTE GREASE TUBE
• 11.14.3. ASSEMBLY PROCEDURE
• 11.15. A15 ASSEMBLY OF FRONT FENDERS
• 11.16. A16 ASSEMBLY OF FRONT LAMP ASSEMBLIES
• 11.17. A17 ASSEMBLY OF ROPS CANOPY
• 11.17.1. Operation for removal and installation of ROPS canopy support cover
• 11.17.2. Operation for installing ROPS canopy and wiring.
• 11.17.3. ASSEMBLY PROCEDURE
• 11.18. A18 ASSEMBLY OF BUCKET
• 11.18.1. Operation for Installation of Bucket Link
• 11.18.2. ASSEMBLY PROCEDURE
• 11.19. A19 ASSEMBLY OF FLOOR MAT
• 12. PROCEDURE FOR TESTING ASSEMBLY
• 12.1. M1 BLEEDING AIR FROM WHEEL BRAKE CIRCUIT
• 12.1.1. BRAKE CITCUIT DIAGRAM
• 12.1.2. Procedure for filling with oil.
• 12.1.3. Bleeding Air From Brake Circuit
• 12.2. M2 GREASING WORK EQUIPMENT AND CHASSIS
• 12.2.1. OUTLINE
• 12.3. M3 ADJUSTING BUCKET POSITIONER
• 12.3.1. OUTLINE
• 12.4. M4 ADJUSTING BOOM KICKOUT
• 12.4.1. OUTLINE
• 12.5. M5 PROCEDURE FOR STARTING ENGINE
• 12.5.1. OUTLINE
• 12.5.2. LONG TERM STORAGE
• 12.6. M6 INSPECTION OF ALL PARTS
• 12.7. M7 PROCEDURE FOR BLEEDING AIR FROM PISTON PUMP
• 12.7.1. Procedure for bleeding air from piston pump.
• 12.8. M8 BLEEDING AIR FROM WORK EQUIPMENT CIRCUIT
• 12.8.1. Bleeding air from bucket and boom cylinders.
• 12.8.2. Bleeding air from PPC circuit.
• 13. INSPECTION REPORT