Komatsu WA900-3 Wheel Loader Field Assembly Manual GEN00019-03

Description

• Model List:
  • WA900-3 Wheel Loader

• 1. Cover
• 2. Field assembly instruction
• 2.1. A10 General drawing and transportation specification of machine
• 2.2. A20 Drawings of disassembled units
• 2.3. A30 Dimensions of removed units
• 2.4. A40 Layout of work space
• 2.5. A50 Necessary tools
• 2.6. A60 Necessary equipments and slings
• 2.7. A70 List of oils, greases, and paints
• 2.8. A80 Frame stand
• 2.9. A90 Field assembly schedule
• 3. Assembly procedure
• 3.1. B10A Coupling front and rear frames (1/2)
• 3.2. B10A Coupling front and rear frames (2/2)
• 3.3. B20A Installing steering pin 1/4
• 3.4. B20A Installing steering pin 2/4
• 3.5. B20A Installing steering pin 3/4
• 3.6. B20A Installing steering pin 4/4
• 3.7. B30A Installing drive shaft
• 3.8. B40A Connecting piping (1/2)
• 3.9. B40A Connecting piping (2/2)
• 3.10. B50 Positioning axles and installing suppor
• 3.11. B60 Positioning bare machine
• 3.12. B70 Installing rear axle
• 3.13. B80 Procedure for installing cover on rear axle side
• 3.14. B90 Installing rear axle piping and drive shaft
• 3.15. B100 Installing front axle
• 3.16. B110 Installing front axle piping and connecting drive shaft
• 3.17. B120 Installing tires
• 3.18. B130 Installing fuel tank
• 3.19. B140 Installing drain line
• 3.20. B150 Connecting and fixing fuel piping
• 3.21. B160 Fixing drain hoses of engine
• 3.22. B170 Installing ladder (right)
• 3.23. B180 Installing floor and cab assembly
• 3.24. B190 Connecting air conditioner hoses
• 3.25. B200 Connecting brake line
• 3.26. B210 Connecting PPC line hoses
• 3.27. B220 Connecting wiring harnesses
• 3.28. B230 Connecting steering oil line
• 3.29. B240 Connecting throttle cable
• 3.30. B250 Installing floor cover
• 3.31. B260 Connecting windshield washer hose and supplying washer fluid
• 3.32. B270 Installing battery box assembly
• 3.33. B280 Wiring battery
• 3.34. B290 Wiring diagram for battery
• 3.35. B300 Installing battery step
• 3.36. B310 Installing handrail (to right bracket)
• 3.37. B320 Installing handrail (to right battery box and top hood)
• 3.38. B330 Installing rear access step
• 3.39. B340 Installing left handrail
• 3.40. B350 Installing rear view mirrors
• 3.41. B360 Installing muffler pipe
• 3.42. B370 Installing counterweight
• 3.43. B380 Installing front lamp assembly
• 3.44. B390 Installing ROPS canopy assembly
• 3.45. B400 Installing antenna and working lamp
• 3.46. B410 Installing floor mat
• 3.47. B420 Installing front fenders
• 3.48. B430 Procedure for starting engine
• 3.49. B440 Installing boom assembly
• 3.50. B450 Connecting remote grease tubes
• 3.51. B460 Preparing for installing bucket
• 3.52. B470 Procedure for installing bucket
• 3.53. B480 Adjusting bucket positioner
• 3.54. B490 Adjusting boom kickout
• 3.55. B500 Adjusting drive force UP switch
• 3.56. B510 Procedure for bleeding air from work equipment circuit
• 3.57. B600 Check of inflation pressure of tires and inflation of them
• 4. AJSS specification (if equipped)
• 4.1. AJSS010 AJSS (Connecting steering column)
• 4.2. AJSS020 AJSS (Connecting connectors)
• 4.3. AJSS030 AJSS (Connecting steering lock valve pipes)
• 4.4. AJSS040 AJSS (Connecting steering link)
• 5. Appendix
• 5.1. Field assembly inspection report