Linde 1101-02 – EW30, EW40, EWR30, EWR40 Production site LMH-NA Workshop Manuals SN A11101J00001 and up

$50.00

  • Type Of Manual: Workshop Manuals
  • Manual ID: SN A11101J00001 and up
  • Format: PDF
  • Size: 38.5MB
  • Number of Pages: 307
  • Serial Number:
    SN A11101J00001 and up

Description

  • Model List:

    • EW30
    • EW40
    • EWR30
    • EWR40
  • 1. Service case Release tools for contacts
  • 1.1. Table of content
  • 1.2. Safety information
  • 1.2.1. Safety information for repair and maintenance work
  • 1.3. Information
  • 1.3.1. Information
  • 1.4. Overview
  • 1.4.1. Overview of service cases
  • 1.5. Plug systems
  • 1.5.1. ATS 2.8 plug connector
  • 1.5.2. CMC plug connector
  • 1.5.3. DCS 9.5 plug connector
  • 1.5.4. DIN 1.5mm circular connector
  • 1.5.5. DIN 2.5mm circular connector
  • 1.5.6. Deutsch DTM plug connector
  • 1.5.7. ECU appliance plug
  • 1.5.8. MCON appliance plug
  • 1.5.9. Appliance plug with JPT and MQS contacts
  • 1.5.10. Appliance plug with MT2 and JPT contacts
  • 1.5.11. SICMA appliance plug
  • 1.5.12. Econoseal JMark 2 plug connector
  • 1.5.13. Elobau 11pin receptacle housing
  • 1.5.14. E5931 plug connector
  • 1.5.15. FASTINFASTON 6.3mm plug connector
  • 1.5.16. GT150 plug connector
  • 1.5.17. HDSCS plug connector
  • 1.5.18. JPT plug connector
  • 1.5.19. JPT SLD plug connector
  • 1.5.20. JPT plug connector Saab
  • 1.5.21. JPT plug connector VW
  • 1.5.22. Kompakt 1.1 plug connector
  • 1.5.23. Bosch Kompakt 4 plug connector
  • 1.5.24. Leavyseal plug connector
  • 1.5.25. MCON 1.2mm LL plug connector
  • 1.5.26. MCON 1.2mm CB plug connector
  • 1.5.27. MCP plug connector
  • 1.5.28. MetriPack 150 plug connector
  • 1.5.29. MiniFit plug connector
  • 1.5.30. Mini Universal MATENLOK plug connector
  • 1.5.31. Mini relay socket for DFK 1.3 and MDK 1.3
  • 1.5.32. MKR Plus plug connector
  • 1.5.33. MQS plug connector
  • 1.5.34. MR plug connector
  • 1.5.35. MTA plug housing and fuse housing
  • 1.5.36. MT2 plug connector
  • 1.5.37. MT2 1.5mm plug connector VW
  • 1.5.38. Multilock plug connector
  • 1.5.39. MX150 plug connector
  • 1.5.40. NG1 plug connector
  • 1.5.41. Phönix Contact HC plug connector
  • 1.5.42. PT 3F plug connector
  • 1.5.43. Relay socket with SPT contacts for DFK 1.3.4 and MDK 1.3.4
  • 1.5.44. Relay socket with SPT and MPT contacts
  • 1.5.45. Fuse holder with SPT contacts
  • 1.5.46. Sicma plug connector
  • 1.5.47. SLK 2.8 plug connector
  • 1.5.48. Souriau UTL7 plug connector
  • 1.5.49. Superseal 1.5mm plug connector
  • 1.5.50. Trident Neptune plug connector
  • 1.5.51. Universal MATENLOK plug connector
  • 1.5.52. VW 9.5mm plug connector
  • 2. Electric trucksEW30, EW40, EWR30, EWR40
  • 2.1. Table of content
  • 2.2. Product information
  • 2.2.1. Product Marking
  • 2.2.1.1. Serial Number Location
  • 2.2.1.2. Interpreting the Serial Number
  • 2.2.1.3. Decal and Data Plate Location
  • 2.2.2. Specifications
  • 2.2.2.1. Specifications EW
  • 2.2.2.2. Specifications EWR
  • 2.3. Maintenance
  • 2.3.1. Routine Lubrication and Inspection
  • 2.3.1.1. Routine Lubrication and Inspection Intervals
  • 2.3.1.2. Minimum Lubrication and Inspection Intervals
  • 2.3.1.3. Check Casters
  • 2.3.1.4. Lubricate Load Wheel Axles
  • 2.3.1.5. Check for Gear Oil Leakage
  • 2.3.1.6. Check Lift Cylinder and Lines for Leaks
  • 2.3.1.7. Check Hydraulic Oil Level
  • 2.3.1.8. Check Drive Wheel and Fasteners
  • 2.3.1.9. Lubricate Drive Axle Swivel Bearing
  • 2.3.1.10. Lubricate Tie Bar Linkage
  • 2.3.1.11. Lubricate Lift Cylinder and Fork Frame Pivots
  • 2.3.1.12. Lubricate Caster Swivel Bearings
  • 2.3.1.13. Lubricate Steering Gear (Electric steer only)
  • 2.3.2. Scheduled Maintenance
  • 2.3.2.1. General Maintenance Information
  • 2.3.2.2. Maintenance Schedule
  • 2.3.3. Fluids and Lubricants
  • 2.3.3.1. Fluid and Lubricant Specifications
  • 2.3.3.2. Capacities
  • 2.4. Drive Motor and Brake
  • 2.4.1. Drive Motor
  • 2.4.1.1. Drive Motor Description
  • 2.4.1.2. Testing
  • 2.4.1.3. Drive Motor Replacement
  • 2.4.1.4. Speed Sensor (B1)
  • 2.4.1.5. Temperature Sensor (B4)
  • 2.4.2. Brake
  • 2.4.2.1. Brake Description
  • 2.4.2.2. Manual Brake Release
  • 2.4.2.3. Checking Brake Disc Clearance
  • 2.4.2.4. Checking the Brake Coil
  • 2.4.2.5. Brake Coil.Disc Replacement
  • 2.5. Drive Unit
  • 2.5.1. Transmission
  • 2.5.1.1. Description
  • 2.5.1.2. Transmission Removal and Installation
  • 2.5.1.3. Components
  • 2.5.2. Drive Wheel
  • 2.5.2.1. Drive Wheel
  • 2.6. Chassis
  • 2.6.1. Fork Linkage
  • 2.6.1.1. Chassis and Linkage
  • 2.6.1.2. Fork Height Adjustment
  • 2.6.2. Load Wheels and Shackles
  • 2.6.2.1. Description
  • 2.6.2.2. Shackle Replacement
  • 2.6.2.3. Load Wheel Replacement
  • 2.6.3. Casters
  • 2.6.3.1. Caster Description
  • 2.6.3.2. Caster Adjustment
  • 2.7. Steering
  • 2.7.1. Steering Variants
  • 2.7.1.1. Steering Variants
  • 2.7.1.2. Steering Bearing Replacement All models
  • 2.7.2. Manual Steering
  • 2.7.2.1. Manual Steer Connector Plate
  • 2.7.3. Electric Steering
  • 2.7.3.1. Electric Steering System (Optional Equipment)
  • 2.7.3.2. Electric Steer Motor Unit (3A1)
  • 2.7.3.3. Steer Motor Components
  • 2.7.3.4. Steer Motor Contactor (3K1)
  • 2.7.3.5. Steer Input Sensor (A3)
  • 2.7.3.6. Calibrating the Electric Steering System
  • 2.7.3.7. Electric Steering System Fault Codes
  • 2.8. Controls
  • 2.8.1. Handle
  • 2.8.1.1. Handle Spring Cylinder Replacement
  • 2.8.1.2. Control Handle Removal and Installation
  • 2.8.2. Control Head
  • 2.8.2.1. Control Head Description
  • 2.8.2.2. Throttle Mechanism
  • 2.8.2.3. Horn Button
  • 2.8.2.4. Emergency Reverse Button
  • 2.8.3. Order Picking System (optional equipment)
  • 2.8.3.1. Order Picking System (optional equipment)
  • 2.9. Electrical
  • 2.9.1. Electrical System Overview
  • 2.9.1.1. Electrical System Description
  • 2.9.1.2. Fuses
  • 2.9.1.3. Wiring and Connector Location
  • 2.9.2. Switches
  • 2.9.2.1. Key Switch (S1)
  • 2.9.2.2. Grab Bar Switch Group (A2) (EWR only)
  • 2.9.2.3. Lift Limit Switch (2S1)
  • 2.9.3. Horn
  • 2.9.3.1. Horn (H1)
  • 2.9.5. Travel Alarm
  • 2.9.5.1. Travel Alarm.Options Connector X9
  • 2.9.6. Main Controller
  • 2.9.6.1. Main Controller
  • 2.9.6.2. Main Controller Connector 1X1
  • 2.9.6.3. Main Controller Program
  • 2.9.6.4. Adjustable Parameters
  • 2.9.6.5. Main Controller Troubleshooting
  • 2.9.6.6. Main Controller Replacement
  • 2.9.6.7. Fault Codes
  • 2.9.7. Control Head
  • 2.9.7.1. Control Head Overview
  • 2.9.7.2. Control Head Disassembly
  • 2.9.7.3. Control Head Switches
  • 2.9.7.4. Control Head Circuit Board Components (Throttle Potentiometer and Emergency Reverse Switch)
  • 2.9.8. Control Handle Angle Potentiometer
  • 2.9.8.1. Description
  • 2.9.8.2. Angle Potentiometer Replacement
  • 2.9.8.3. Calibration
  • 2.9.9. Display Unit (6P3)
  • 2.9.9.1. Description
  • 2.9.9.2. Operation
  • 2.9.9.3. Service Timer
  • 2.9.9.4. Battery Discharge Indication
  • 2.9.10. Contactor
  • 2.9.10.1. Contactor (K1)
  • 2.10. Hydraulic
  • 2.10.1. Hydraulic System Description
  • 2.10.1.1. Hydraulic System
  • 2.10.2. Lift Cylinder
  • 2.10.2.1. Lift Cylinder
  • 2.10.2.2. Lift Cylinder Replacement
  • 2.10.2.3. Lift Cylinder Overhaul
  • 2.10.3. Hydraulic Pump Unit
  • 2.10.3.1. Hydraulic Pump Unit Components
  • 2.10.3.2. Hydraulic Pump Unit
  • 2.10.4. Hydraulic Pump Motor
  • 2.10.4.1. Hydraulic Pump Motor Components
  • 2.10.4.2. Pump Motor (2M1)
  • 2.10.5. Hydraulic Pump
  • 2.10.5.1. Hydraulic Pump
  • 3. Circuit DiagramsEW30, EWR30, EW40, EWR40
  • 3.1. Table of content
  • 3.2. Circuit diagrams
  • 3.2.1. Wiring diagram
  • 3.2.1.1. Electrical Schematic page 1 Power Circuit
  • 3.2.1.2. Electrical Schematic page 2 Control Circuit
  • 3.2.2. Hydraulic circuit diagram
  • 3.2.2.1. Hydraulic Diagram
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