Linde 1285-01 – E20SL, E25SL Production site Xiamen Operating Instructions SN C11285G00001 and up

Description

• Model List:
  • E20SL
  • E25SL

• 1. Electric Forklift TruckE20SL, E25SL
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. Introduction
• 1.2.2. Intended use
• 1.2.3. Improper use
• 1.2.4. Additional information
• 1.2.5. Description of use and climatic conditions
• 1.2.6. Symbols used
• 1.2.7. Technical description
• 1.3. Safety
• 1.3.1. Safety guidelines
• 1.3.2. Residual risks
• 1.3.3. Stability
• 1.3.4. EMC Electromagnetic Compatibility
• 1.3.5. In the event of tipover
• 1.3.6. Handling consumables
• 1.3.7. Regulations
• 1.3.8. Competent person
• 1.3.9. Installing attachments
• 1.3.10. Emergency exit from cab with rear window
• 1.3.11. Manually lowering the forks
• 1.4. Overview
• 1.4.1. Identification plates
• 1.4.2. Identification plates
• 1.4.3. Warning labels
• 1.4.4. General view
• 1.4.5. Controller and display unit
• 1.4.6. Display unit
• 1.4.7. Switch panel
• 1.5. Operation
• 1.5.1. Service plan before first start
• 1.5.2. Instructions for runningin
• 1.5.3. Preshift checks
• 1.5.4. Daily inspection items
• 1.5.5. Mounting.dismounting
• 1.5.6. Seat belt status and performance checks
• 1.5.6.1. Checking condition and performance
• 1.5.6.2. Adjusting the seat and seat belt
• 1.5.6.3. Adjusting the seat and seat belt (comfort)
• 1.5.7. Horn operation
• 1.5.8. Adjusting the steering column
• 1.5.9. Emergency off switch
• 1.5.10. Setting the display unit
• 1.5.11. Switching the truck on and off
• 1.5.12. Driving (dual pedal operation)
• 1.5.12.1. Driving (dual pedal)
• 1.5.12.2. Forward and reverse movement (dual pedal)
• 1.5.12.3. Changing the drive direction
• 1.5.13. Driving (single pedal operation)
• 1.5.13.1. Driving (single pedal)
• 1.5.13.2. Forward and reverse movement (single pedal)
• 1.5.13.3. Changing the drive direction
• 1.5.14. Steering system
• 1.5.15. Brake system
• 1.5.15.1. Brake system information
• 1.5.15.2. Foot brake.emergency brake
• 1.5.15.3. Electronic regenerative braking
• 1.5.15.4. Parking brake
• 1.5.16. Lifting devices and attachments
• 1.5.16.1. Operating the lifting device
• 1.5.16.2. Operating attachments
• 1.5.17. Transporting loads
• 1.5.17.1. Load centre distance and load capacity
• 1.5.17.2. Load rating plate
• 1.5.17.3. Before loading
• 1.5.17.4. Adjusting the fork spacing
• 1.5.17.5. Picking up a load
• 1.5.17.6. Loading
• 1.5.17.7. Driving with a load
• 1.5.17.8. Unloading
• 1.5.17.9. Tow coupling
• 1.5.17.10. Before exiting the truck
• 1.5.18. Truck transport
• 1.5.18.1. Removing the mast, towing regulations and procedure
• 1.5.18.2. Driving without a lift mast
• 1.5.18.3. Use a truck or flatbed trailer to carry the forklift truck
• 1.5.18.4. Lifting the truck with a crane
• 1.5.19. Truck storage
• 1.5.19.1. Taking the forklift truck out of operation
• 1.5.19.2. Disposal of old trucks
• 1.6. Maintenance
• 1.6.1. Safety information for inspection and maintenance work
• 1.6.2. Inspection and maintenance data
• 1.6.3. Recommended fuels and oils
• 1.6.4. Regular maintenance
• 1.6.5. First service
• 1.6.6. hour service plan
• 1.6.7. hour service plan
• 1.6.8. Cleaning the truck
• 1.6.9. Transmission system
• 1.6.9.1. Checking the retarder case and drive axle for leaks
• 1.6.9.2. Checking for leaks and checking the mounting between the retarder case and the drive motor
• 1.6.9.3. Checking for leakage and tightness between the retarder and drive axle
• 1.6.9.4. Checking the retarder case and drive axle gearbox oil level
• 1.6.9.5. Changing the retarder and drive axle gearbox oil
• 1.6.9.6. Checking the fastening between the drive axle and chassis
• 1.6.10. Steering axle and wheels
• 1.6.10.1. Checking the tyres
• 1.6.10.2. Checking the condition of the antistatic belt
• 1.6.10.3. Tighten the wheel nuts
• 1.6.10.4. Checking the tyre inflation pressure
• 1.6.10.5. Changing wheels
• 1.6.10.6. Cleaning and lubricating the steering axle
• 1.6.11. Chassis
• 1.6.11.1. Checking seat belt condition and correct operation
• 1.6.11.2. Battery cover
• 1.6.11.3. Rechargeablebattery side door
• 1.6.11.4. Joystick base
• 1.6.11.5. Checking the battery cover and joystick base locking devices
• 1.6.11.6. Checking and tightening the bolts connecting the lift mast to the drive axle
• 1.6.11.7. Checking other bearings and connections and lubricating
• 1.6.12. Control system
• 1.6.12.1. Checking the brake system
• 1.6.12.2. Checking the brake fluid level
• 1.6.12.3. Checking the horn is working normally
• 1.6.12.4. Checking the joystick bellows
• 1.6.12.5. Adjust joysticks
• 1.6.12.6. Calibrating the accelerator pedal potentiometer
• 1.6.12.7. Checking the pedal group for ease of movement and lubricating as required
• 1.6.13. Electrical system
• 1.6.13.1. Checking the power module for dirt and cleaning if necessary
• 1.6.13.2. Checking the main contactor
• 1.6.13.3. Checking the operation of the fan and cleaning, if necessary
• 1.6.13.4. Checking electric cables
• 1.6.13.5. Checking fuses
• 1.6.13.6. Fuse box
• 1.6.13.7. Battery discharged
• 1.6.13.8. Checking battery charging status
• 1.6.13.9. Connecting the rechargeable battery to an external charger
• 1.6.13.10. Preparing to change the battery
• 1.6.13.11. Replacing the battery using a suspension arrangement (hoist)
• 1.6.14. Hydraulic system
• 1.6.14.1. Checking the hydraulic oil level
• 1.6.14.2. Checking the hydraulic system for leaks
• 1.6.14.3. Checking the breather filter is working normally
• 1.6.14.4. Checking the control valve unit is working normally
• 1.6.15. Load lifting system
• 1.6.15.1. Checking the fork arms and the fork arm quick release apparatus
• 1.6.15.2. Checking the operation and installation of the lift mast, lifting chain and limit block
• 1.6.15.3. Checking the fastening of the tilt cylinder eyebolt
• 1.6.15.4. Lubricate the lift mast and chains with chain spray
• 1.6.15.5. Adjusting the length of the lift chains, and lubricating using chain spray
• 1.6.16. Special equipment
• 1.6.16.1. Checking the preload of the double hoses (if equipped with attachments)
• 1.6.16.2. Cleaning and lubricating the sideshift forks and checking connections
• 1.7. Technical datasheet
• 1.7.1. Technical data diagram
• 1.7.2. E20SLE25SL Technical datasheet
• 2. Leadacid battery charger 24V . 48V . 80V
• 3. Lithiumion batteryWNE, WEB Lithium BatteryWNE lithiumion battery
• 3.1. Table of content
• 3.2. Overview
• 3.2.1. Purpose of use
• 3.2.2. Lithium battery product series
• 3.2.3. Scope of use
• 3.2.4. Target personnel
• 3.2.5. Environmental protection
• 3.3. Safety
• 3.3.1. Safety philosophy
• 3.3.2. Customer obligations
• 3.3.3. Personnel qualification requirements
• 3.3.4. General safety requirements
• 3.3.5. Responding to emergencies
• 3.3.6. Explanation of technical terms
• 3.4. General view
• 3.4.1. Product appearance
• 3.5. Operating instructions
• 3.5.1. Operating instructions
• 3.5.2. Safety matters and precautions
• 3.5.3. Battery temperature properties
• 3.5.4. Battery system transportation requirements
• 3.5.5. Predriving inspection
• 3.5.6. Requirements for vehicles in normal operation
• 3.5.7. Requirements for vehicles in longterm storage
• 3.5.8. Procedure for the user to connect and disconnect electricity for discharge
• 3.5.9. User charging procedure and precautions
• 3.5.10. Lithium battery replacement
• 3.5.11. Description of display unit screens
• 3.5.12. Differences between integrated and nonintegrated product malfunction displays
• 3.6. Maintenance
• 3.6.1. Battery maintenance operations
• 3.6.2. Regular inspection requirements
• 3.7. Warranty description
• 3.7.1. Quality assurance and warranty period
• 3.7.2. Scope of quality assurance and warranty responsibility exemptions