Linde 1287-01 – E40 to E50B Production site China, LX Operating Instructions SN C11287X00009 and up

Description

• Model List:
  • E40
  • E40-20
  • E40B
  • E45
  • E45-20
  • E45B
  • E50
  • E50-20
  • E50B

• 1. Electric Forklift TruckE40, E45, E50E4020, E4520, E5020
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. Introduction
• 1.2.2. General information
• 1.2.3. Conformity marking
• 1.2.4. Declaration that reflects the content of the declaration of conformity
• 1.2.5. Intended use
• 1.2.6. Hazard assessment
• 1.2.7. Improper use
• 1.2.8. Symbols used
• 1.2.9. Disposing of components and batteries
• 1.2.10. Description of use and climatic conditions
• 1.2.11. Technical description
• 1.3. Safety
• 1.3.1. Residual risks
• 1.3.2. Noise level
• 1.3.3. Frequency characteristics for vibrations imparted to the human body
• 1.3.4. Stability
• 1.3.5. In the case of tipover
• 1.3.6. Operating company
• 1.3.7. Drivers
• 1.3.8. Competent person
• 1.3.9. Regulations
• 1.3.10. Handling consumables
• 1.3.11. Fitting attachments
• 1.3.12. Emergency exit from drivers cab with windows
• 1.3.13. Manually lowering the forks
• 1.4. Overview
• 1.4.1. General view
• 1.4.2. Controller and display unit
• 1.4.3. Summary diagram of labels
• 1.4.4. Display unit
• 1.4.5. Switch panel
• 1.5. Operation
• 1.5.1. Service plan before initial commissioning
• 1.5.2. Instructions for runningin
• 1.5.3. Preshift checks
• 1.5.4. Daily inspection items
• 1.5.5. Mounting.dismounting
• 1.5.6. Seat belt status and performance checks
• 1.5.6.1. Checking condition and performance
• 1.5.6.2. Adjusting the drivers armrest
• 1.5.6.3. Adjusting the seat and seat belt (comfort)
• 1.5.6.4. Seat belt monitoring and alarm function
• 1.5.7. Operating the horn
• 1.5.8. Adjusting the steering column
• 1.5.9. Setting the display unit
• 1.5.10. Emergency off switch
• 1.5.11. Switching the truck on and off
• 1.5.12. Using the RFID Keypad (China only)
• 1.5.12.1. RFID Keypad installation position
• 1.5.12.2. RFID Keypad
• 1.5.13. Driving (dual pedal operation)
• 1.5.13.1. Driving
• 1.5.13.2. Forward travel
• 1.5.13.3. Reverse travel
• 1.5.13.4. Changing the drive direction
• 1.5.13.5. Starting on a slope
• 1.5.14. Driving (single pedal operation)
• 1.5.14.1. Driving
• 1.5.14.2. Forward travel
• 1.5.14.3. Reverse travel
• 1.5.14.4. Changing the drive direction
• 1.5.14.5. Forward travel E4020.E4520.E5020
• 1.5.14.6. Reverse travel E4020.E4520.E5020
• 1.5.14.7. Changing the drive direction E4020.E4520.E5020
• 1.5.14.8. Starting on a slope
• 1.5.15. Steering system
• 1.5.16. Brake system
• 1.5.16.1. Brake system information
• 1.5.16.2. Foot brake.emergency brake
• 1.5.16.3. Electronic regenerative braking
• 1.5.16.4. Electronic parking brake
• 1.5.16.5. Manually releasing the electronic parking brake
• 1.5.17. Battery cover Open Closed
• 1.5.18. Checking battery charging status
• 1.5.19. Connecting the rechargeable battery to an external charger
• 1.5.20. Lifting devices and attachments
• 1.5.20.1. Operating the centralised joystick for the lift mast
• 1.5.20.2. Operating the centralised joystick for attachments
• 1.5.20.3. Lift mast singlelever operation
• 1.5.20.4. Singlelever operation of attachments
• 1.5.20.5. Operating the joystick for the lift mast_E4020.E4520.E5020
• 1.5.20.6. Operating the joystick for attachments_E4020.E4520.E5020
• 1.5.21. Transporting loads
• 1.5.21.1. Load centre distance and load capacity
• 1.5.21.2. Adjusting the fork spacing
• 1.5.21.3. Picking up a load
• 1.5.21.4. Loading
• 1.5.21.5. Driving with a load
• 1.5.21.6. Unloading
• 1.5.21.7. Tow coupling
• 1.5.21.8. Leaving the truck temporarily
• 1.5.21.9. Before exiting the truck
• 1.5.22. Truck transport
• 1.5.22.1. Dismantling.installing the lift mast
• 1.5.22.2. Regulations for removing the mast and towing
• 1.5.22.3. Driving without a lift mast
• 1.5.22.4. Use a truck or flatbed trailer to carry the forklift truck
• 1.5.22.5. Lifting the truck with a crane
• 1.5.22.6. Description of lifting points
• 1.5.23. Truck storage
• 1.5.23.1. Taking the truck out of operation
• 1.5.24. Disposal of old trucks
• 1.6. Maintenance
• 1.6.1. Safety information for inspection and maintenance work
• 1.6.2. Inspection and maintenance data
• 1.6.3. Recommended fuels and oils
• 1.6.4. Regular maintenance
• 1.6.5. Service plan table
• 1.6.6. Cleaning the truck
• 1.6.7. Drive mechanism and transmission system
• 1.6.7.1. Checking the oil level of the reduction gearbox
• 1.6.7.2. Changing the reduction gearbox oil
• 1.6.7.3. Checking the reduction gearbox for leaks
• 1.6.7.4. Checking for leaks and checking the mounting between the reduction gearbox and the drive motor
• 1.6.7.5. Checking the fastening between the drive axle and chassis
• 1.6.7.6. Checking the brake fluid level in the brake fluid reservoir
• 1.6.7.7. Replacing the brake fluid in the brake fluid reservoir
• 1.6.7.8. Checking the wheels
• 1.6.7.9. Checking the condition of the antistatic belt
• 1.6.7.10. Tighten the wheel nuts
• 1.6.7.11. Changing wheels
• 1.6.7.12. Lubricating the steering axle
• 1.6.8. Chassis and bodywork
• 1.6.8.1. Checking other bearings and connections and lubricating
• 1.6.8.2. Checking the installation of the bearing connecting the lifting mast on the drive axle
• 1.6.8.3. Checking and tightening bolts connecting the lift mast onto the drive axle
• 1.6.9. Drivers cab
• 1.6.9.1. Checking seat belt condition and correct operation
• 1.6.9.2. Checking the brake system
• 1.6.9.3. Checking the horn is working normally
• 1.6.9.4. Checking the joystick bellows
• 1.6.9.5. Adjust joysticks
• 1.6.9.6. Calibrating the accelerator pedal potentiometer
• 1.6.9.7. Checking the pedal group for ease of movement and lubricating as required
• 1.6.9.8. Checking the battery cover locking devices
• 1.6.10. Electrics.electronics
• 1.6.10.1. Checking the power module for dirt and cleaning if necessary
• 1.6.10.2. Checking the main contactor
• 1.6.10.3. Checking the operation of the fan and cleaning, if necessary
• 1.6.10.4. Checking electric cables
• 1.6.10.5. Fuses
• 1.6.10.6. Fuse box
• 1.6.10.7. Leadacid battery discharge
• 1.6.10.8. Changing the battery
• 1.6.10.9. Replacing the battery using a suspension arrangement
• 1.6.10.10. Inspecting and maintaining the lithiumion battery
• 1.6.11. Hydraulic system
• 1.6.11.1. Checking the hydraulic system for leaks
• 1.6.11.2. Checking the hydraulic oil level
• 1.6.11.3. Changing the hydraulic oil
• 1.6.11.4. Checking the breather filter is working normally
• 1.6.11.5. Replacing the breather filter, high pressure filter and suction filter
• 1.6.12. Lifting system
• 1.6.12.1. Checking the fork arms and the fork arm quick release apparatus
• 1.6.12.2. Checking the working condition and installation of the lift mast, lifting chains and lift cylinder
• 1.6.12.3. Lubricating the lift mast and chains with chain spray
• 1.6.12.4. Adjusting the length of the lifting chains and lubricating using chain spray
• 1.6.13. Special equipment
• 1.6.13.1. Checking the preload of the double hoses (if equipped with attachments)
• 1.6.13.2. Cleaning and lubricating the sideshift forks and checking connections
• 1.7. Technical datasheet
• 1.7.1. Dimensions overview
• 1.7.2. Technical datasheet
• 1.7.3. Technical datasheet load centre of gravity distance 600
• 1.7.4. Ecodesign requirements for electric motors and variable speed drives