Linde 1408-01 – HT100D, HT80D Operating Instructions

Description

• Model List:
  • HT100D
  • HT80D

• 1. Internal Combustion Counterbalanced Forklift TruckHT80D, HT100D
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. Introduction
• 1.2.2. General information
• 1.2.3. Conformity marking
• 1.2.4. Declaration that reflects the content of the declaration of conformity
• 1.2.5. Nameplate
• 1.2.6. Intended use
• 1.2.7. Hazard assessment
• 1.2.8. Improper use
• 1.2.9. Symbols used
• 1.2.10. Engine registration
• 1.2.11. Description of use and climatic conditions
• 1.2.12. Configuration code explanationChina IV
• 1.2.13. Technical description
• 1.3. Safety
• 1.3.1. Residual risks
• 1.3.2. Stability
• 1.3.3. In the event of tipover
• 1.3.4. Handling consumables
• 1.3.5. Regulations
• 1.3.6. Competent person
• 1.3.7. Do not operate with guards removed
• 1.3.8. Malfunctions
• 1.3.9. Accident prevention check
• 1.3.10. Fitting attachments
• 1.3.11. Manually lowering the fork arms
• 1.4. Views
• 1.4.1. General view
• 1.4.2. Operating interface
• 1.4.3. Labels
• 1.4.4. Display unit QSB4.5
• 1.4.4.1. Display unit
• 1.4.5. Display unit F4.5
• 1.4.5.1. Display unit
• 1.5. Operations
• 1.5.1. Instructions for runningin
• 1.5.2. Preshift checks
• 1.5.3. Daily checks QSB4.5
• 1.5.4. Daily checks F4.5
• 1.5.5. Mounting.dismounting
• 1.5.6. Adjusting the drivers seat and seat belt
• 1.5.6.1. Adjusting the drivers seat
• 1.5.6.2. Adjusting the drivers seat
• 1.5.6.3. Seat belt
• 1.5.6.4. Driver presence monitoring (for LX)
• 1.5.7. Adjusting the steering column
• 1.5.8. Vehicle terminal system (China IV)
• 1.5.9. Particulate filter regeneration F4.5
• 1.5.10. Driver warning system and driving performance restricting system (China IV)
• 1.5.11. Override switch (China IV)
• 1.5.12. RFID card reader (for LX)
• 1.5.13. Driving
• 1.5.13.1. Starting the engine
• 1.5.13.2. Engine shutdown
• 1.5.13.3. Driving
• 1.5.13.4. Forward and reverse travel of the forklift
• 1.5.13.5. Changing the drive direction
• 1.5.13.6. Inching control
• 1.5.13.7. Moving off on a ramp
• 1.5.13.8. Parking
• 1.5.14. Steering system
• 1.5.14.1. Steering system
• 1.5.15. Brake system
• 1.5.15.1. Service brake
• 1.5.15.2. Parking brake
• 1.5.15.3. Brake system fault
• 1.5.16. Operating the lifting devices and attachments
• 1.5.16.1. Operating the lifting devices and attachments
• 1.5.17. Indicator lights and horn
• 1.5.17.1. Switching on the direction indicators
• 1.5.17.2. Operating the horn
• 1.5.18. Before lifting a load
• 1.5.19. Transporting loads
• 1.5.19.1. Load centre distance and load capacity
• 1.5.19.2. Capacity rating plate
• 1.5.19.3. Transporting pallets or other containers
• 1.5.19.4. Adjusting the fork spacing
• 1.5.19.5. Loading
• 1.5.19.6. Travel with a load
• 1.5.19.7. Transport of swinging loads
• 1.5.19.8. Driving on loading bridges
• 1.5.19.9. Unloading
• 1.5.19.10. Trailer load
• 1.5.20. Before exiting the truck
• 1.5.21. Truck transport
• 1.5.22. Truck Storage
• 1.5.23. Decommissioning the truck
• 1.5.23.1. Measures before taking the truck out of operation
• 1.5.23.2. Putting the truck back into service
• 1.5.23.3. Disposal of old trucks
• 1.6. Maintenance
• 1.6.1. Recommended fuels and oils
• 1.6.2. Regular maintenance
• 1.6.3. Engine emission requirements (China IV)
• 1.6.3.1. List of emission parts and components under warranty
• 1.6.4. Service plan table QSB4.5
• 1.6.4.1. Maintenance every 500 operating hours, or at least once every 6 months
• 1.6.4.2. Additional maintenance every 1000 operating hours, or at least once every 12 months
• 1.6.4.3. Additional maintenance every 2000 operating hours or at least once every 2 years
• 1.6.4.4. Additional maintenance every 5000 operating hours or at least once every 5 years.
• 1.6.5. Service plan table F4.5
• 1.6.5.1. Service plan table F4.5
• 1.6.6. Cleaning
• 1.6.6.1. Cleaning the truck
• 1.6.6.2. Cleaning the electrical system
• 1.6.6.3. Cleaning lifting chains
• 1.6.6.4. After washing
• 1.6.7. Engine QSB4.5
• 1.6.7.1. Refuelling
• 1.6.7.2. Fuel.water separator
• 1.6.7.3. Checking the engine oil level
• 1.6.7.4. Checking the intake pipe
• 1.6.7.5. Radiator
• 1.6.7.6. Replacing the fuel filter (screwtype)
• 1.6.7.7. Oil and filter
• 1.6.7.8. Radiator pressure cap
• 1.6.7.9. Belt drive fan hub
• 1.6.7.10. Belt tensioner
• 1.6.7.11. Radiator hose
• 1.6.7.12. Overhead mechanism
• 1.6.7.13. Checking and cleaning the radiator fins
• 1.6.7.14. Changing the coolant
• 1.6.7.15. Checking the coolant level
• 1.6.8. Engine F4.5
• 1.6.8.1. Checking the fuel level
• 1.6.8.2. Refuelling
• 1.6.8.3. Drain all water from the water trap.
• 1.6.8.4. Checking the engine oil level
• 1.6.8.5. Checking the coolant level
• 1.6.8.6. Checking the intake pipe
• 1.6.8.7. Checking the drive belt
• 1.6.8.8. Check the belt tension
• 1.6.8.9. Checking the fastening of the engine retainer plate
• 1.6.8.10. Cleaning the air filter insert
• 1.6.8.11. Checking and cleaning the radiator fins
• 1.6.8.12. Checking the crankcase respirator tube
• 1.6.8.13. Check the drive belt fan housing.
• 1.6.8.14. Check the radiator hose
• 1.6.8.15. Check the radiator pressure cap.
• 1.6.8.16. Changing the engine oil
• 1.6.8.17. Replace the water trap
• 1.6.8.18. Charging the fuel system
• 1.6.8.19. Changing the fuel filter
• 1.6.8.20. Changing the air filter insert and checking the vacuum switch
• 1.6.8.21. Change the air filter safety insert
• 1.6.8.22. Changing the coolant
• 1.6.9. Drive system transmission mechanism
• 1.6.9.1. Replacing the hydraulic transmission oil filter
• 1.6.9.2. Checking the oil level of the hydraulic transmission gearbox
• 1.6.9.3. Replace the hydraulic transmission oil.
• 1.6.9.4. Checking the drive axle gearbox oil
• 1.6.9.5. Changing the drive axle gearbox oil
• 1.6.10. Steering axle and wheels
• 1.6.10.1. Clean and lubricate the steering axle
• 1.6.10.2. Checking the tyres for damage and foreign matter
• 1.6.10.3. Check the tyre inflation pressure
• 1.6.10.4. Tightening the tyre nuts
• 1.6.11. Chassis
• 1.6.11.1. Checking seat belt condition and correct operation
• 1.6.11.2. Checking the fastening of the engine bracket, overhead guard, tilt cylinder, steering axle and wheel drive
• 1.6.12. Control system
• 1.6.12.1. Checking the operation of the parking brake
• 1.6.12.2. Checking the operation of the service brake
• 1.6.12.3. Checking the normal operation of the inching control
• 1.6.13. Electrical components
• 1.6.13.1. Check the battery status
• 1.6.13.2. Checking the condition and tightness of cables and connections
• 1.6.13.3. Checking the fuse box
• 1.6.13.4. Checking fuse box F4.5
• 1.6.14. Hydraulics
• 1.6.14.1. Changing the hydraulic oil filter insert
• 1.6.14.2. Replacing the breather
• 1.6.14.3. Change the hydraulic oil
• 1.6.14.4. Checking the hydraulic oil level
• 1.6.15. Mast type
• 1.6.15.1. Checking the operation and installation of the lift mast, lifting chain and limit block
• 1.6.15.2. Lubricating the lift mast and the chains with chain spray
• 1.6.15.3. Lubricating the lift mast and the tilt cylinder bearings
• 1.6.15.4. Adjusting lifting chain length and lubricating with chain spray (for standard triple mast)
• 1.6.16. Troubleshooting
• 1.6.16.1. Causes and solutions of hydraulic transmission gearbox malfunction
• 1.7. Technical datasheet
• 1.7.1. Technical datasheet QSB4.5
• 1.7.1.1. HT80D, HT100D model vehicle type sheet
• 1.7.2. Technical datasheet F4.5
• 1.7.2.1. Technical datasheet