Linde 317-01 – C80.3, C80.4, C80.5, C80.6 Operating Instructions SN 06.98 and up SN up to 12.07

Description

• Model List:
  • C80.3
  • C80.4
  • C80.5
  • C80.6

• 1. EHDC 80.3, C 80.4, C 80.5, C 80.6
• 1.1. Table of content
• 1.2. Electric circuit schematics
• 1.2.1. Electrical drawing 02.05 to 05.10
• 1.2.1.1. Electrical Circuit
• 1.2.2. Electrical drawing 11.00 to 02.05
• 1.2.2.1. Electrical Circuit
• 1.2.3. Electrical drawing 06.99 to 11.00
• 1.2.3.1. Electrical Circuit
• 1.2.4. Electrical drawing up to 06.1999
• 1.2.4.1. Electrical Circuit
• 1.3. Hydraulic circuit
• 1.3.1. Hydraulic layout drawing 11.00 to 05.10
• 1.3.1.1. Hydraulic circuit 03.06
• 1.3.2. Hydraulic layout drawing 06.99 to 11.00
• 1.3.2.1. Hydraulic circuit 06.03
• 1.3.3. Hydraulic layout drawing Up to 06.1999
• 1.3.3.1. Hydraulic Circuit_11.00
• 2. Betriebsanleitung
• 3. Container HandlerC80.3, C80.4, C80.5, C80.6
• 3.1. Table of content
• 3.2. Introduction
• 3.2.1. Your Linde truck
• 3.2.2. Technical description
• 3.2.3. Intended use
• 3.2.4. Improper use
• 3.2.5. Symbols used
• 3.2.6. Commissioning
• 3.2.7. Truck Takeover
• 3.2.8. EC declaration of conformity
• 3.3. Safety
• 3.3.1. Safety rules
• 3.3.1.1. Safety rules
• 3.3.1.2. Residual risks
• 3.3.1.3. Stability
• 3.3.2. Frequency characteristic for human body vibrations
• 3.3.2.1. Frequency characteristic for human body vibrations
• 3.3.3. Noise emission data
• 3.3.3.1. Noise emission data
• 3.4. Overview
• 3.4.1. General view
• 3.4.2. Type plates
• 3.4.3. Gauges switches and warning lights
• 3.4.4. Controls and indicators
• 3.4.5. Twistlock controls and indicators
• 3.5. Operation
• 3.5.1. Mirrors
• 3.5.2. Cab door opening and closing
• 3.5.3. Cab interior light
• 3.5.4. Opening the engine cover
• 3.5.5. Opening the cabin rear compartment door
• 3.5.6. Working hydraulic filter panel
• 3.5.7. Battery access
• 3.5.8. Adjusting the drivers seat
• 3.5.9. Check battery condition
• 3.5.10. Tyres check condition and pressure
• 3.5.11. Tighten the wheel nuts
• 3.5.12. Hydraulic system oil level check
• 3.5.13. Engine oil level check
• 3.5.14. Checking the fuel level
• 3.5.15. Truck lighting
• 3.5.16. Transmission oil level check
• 3.5.17. Coolant level check
• 3.5.18. Normal start
• 3.5.19. Startup indications
• 3.5.20. Truck status display
• 3.5.21. Gear shift control
• 3.5.22. Driving
• 3.5.23. Steering
• 3.5.24. Stopping the truck
• 3.5.25. Transmission inching
• 3.5.26. Braking system
• 3.5.27. Automatic Parking brake operation
• 3.5.28. Malfunctions during operation
• 3.5.29. Truck lighting
• 3.5.30. Operating the hazard warning lights
• 3.5.31. Operating the horn
• 3.5.32. Windscreen wipers and washers
• 3.5.33. To operate the cab preheater system
• 3.5.34. Fuses
• 3.5.35. Load lift controls
• 3.5.36. Spreader check
• 3.5.37. Twistlocks check
• 3.5.38. Before lifting a load
• 3.5.39. Travelling with loads
• 3.5.40. Depositing a container
• 3.5.41. Parking the truck
• 3.5.42. Locations for jacks when changing wheels
• 3.5.43. Trailer coupling
• 3.5.44. Mast and spreader removal
• 3.5.45. Hoisting the truck
• 3.6. Maintenance
• 3.6.1. General remarks
• 3.6.1.1. Wheel removal drive axle
• 3.6.1.2. Wheel removal steer axle
• 3.6.1.3. Wheel assembly inspection
• 3.6.1.4. Wheel refitting drive axle
• 3.6.1.5. Wheel refitting steer axle
• 3.6.1.6. Examples of restraining devices
• 3.6.1.7. Mirrors
• 3.6.1.8. Taking the truck out of operation
• 3.6.1.9. General information
• 3.6.1.10. Work on the mast and the front part of the truck
• 3.6.1.11. Fuel and oil recommendations
• 3.6.1.12. Diesel fuel
• 3.6.1.13. Truck welds inspection
• 3.6.1.14. Checks various
• 3.6.2. Inspection and maintenance schedule
• 3.6.2.1. As required Service plan
• 3.6.2.2. First 50 hours service plan
• 3.6.2.3. h Service plan
• 3.6.2.4. h Service plan
• 3.6.2.5. h Service plan
• 3.6.2.6. h Service plan
• 3.6.2.7. h Service plan
• 3.6.2.8. h Service plan
• 3.6.2.9. Rated capacity
• 3.6.3. Engine
• 3.6.3.1. Engine oil level check
• 3.6.3.2. Change the engine oil (every 12 months minimum)
• 3.6.3.3. Clean the fuel filter
• 3.6.3.4. Change the fuel prefilter with water monitor
• 3.6.3.5. Check the engine mounting for condition and security
• 3.6.3.6. Check intake and exhaust systems for leaks and security
• 3.6.3.7. Check the air filter
• 3.6.3.8. Renew the safety element
• 3.6.3.9. Check coolant strength
• 3.6.3.10. Renew engine coolant
• 3.6.3.11. Clean the radiator and oil cooler, check for leaks
• 3.6.3.12. Replace the toothed belt and idler pulley
• 3.6.3.13. Check Valve Clearances
• 3.6.3.14. Check the injection nozzles
• 3.6.3.15. Check the vibration damper
• 3.6.4. Transmission
• 3.6.4.1. Check transmission mountings
• 3.6.4.2. Transmission oil level check
• 3.6.4.3. Transmission filter change
• 3.6.4.4. Transmission oil change
• 3.6.5. Chassis bodywork and fittings
• 3.6.5.1. Clean the truck
• 3.6.5.2. Check seat belt for condition and correct operation
• 3.6.5.3. Mirrors
• 3.6.5.4. Check the tyres for damage and foreign objects
• 3.6.5.5. Tighten the wheel nuts
• 3.6.5.6. Tyres check condition and pressure
• 3.6.5.7. Check the cab mountings
• 3.6.6. Chassis frame
• 3.6.6.1. Check and lubricate the drive shaft
• 3.6.6.2. Clean and lubricate the steer axle
• 3.6.6.3. Drive axle mountings check
• 3.6.6.4. Drive axle oil level check
• 3.6.7. Controls
• 3.6.8. Electrics
• 3.6.8.1. Check the batteries.
• 3.6.9. Hydraulics
• 3.6.9.1. Hydraulic system oil level check
• 3.6.9.2. Check the hydraulic tank breather filter
• 3.6.9.3. Renew hydraulic oil of working hydraulic system
• 3.6.9.4. Renew the main hydraulic system oil return line filters
• 3.6.9.5. Check the tension of double hoses
• 3.6.10. Load lift system
• 3.6.10.1. Lubricate the mast and tilt cylinder pivots
• 3.6.10.2. Lubricate the spreader
• 3.6.10.3. Check and adjust mast chains, lubricate with chain spray
• 3.6.10.4. Renewing the lift chains (at least every 6000h, 3 years and when 2 stretch has been attained)
• 3.6.10.5. Twistlocks check
• 3.6.10.6. Renewing the twistlocks
• 3.6.11. Troubleshooting
• 3.6.11.1. Troubleshooting guide (Diesel engine)
• 3.6.11.2. Troubleshooting guide (Hydraulic system)
• 3.6.12. User manual feedback
• 3.6.12.1. User manual improvement record.
• 3.7. Technical data
• 3.8. Circuit diagrams
• 3.8.1. Electrical circuit
• 3.8.1.1. Electrical Circuit
• 3.8.1.2. Fuse box layout
• 3.8.2. Hydraulic circuit
• 3.8.2.1. Hydraulic circuit
• 3.8.3. Brake circuit
• 3.8.3.1. Brake circuit
• 4. Oil specification supplement
• 4.1. Table of content
• 4.2. Oil specifications
• 4.2.1. Fuel and oil recommendations