Linde 351-05 – H20D EX, H25D EX, H30D EX Operating Instructions

Description

• Model List:
  • H20D EX
  • H25D EX
  • H30D EX

• 1. Diesel truck with Kubota engineH20.25.30D05
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. Your truck
• 1.2.2. Intended use
• 1.2.3. Impermissible use
• 1.2.4. Basic information on explosion protection
• 1.2.5. Description of use and climatic conditions
• 1.2.6. Symbols used
• 1.2.7. Technical description
• 1.2.8. Receiving the industrial truck
• 1.2.9. Legal requirements for placing on the market
• 1.3. Safety
• 1.3.1. Safety regulations
• 1.3.2. Residual risks
• 1.3.3. Stability
• 1.3.4. In the case of tipover
• 1.3.5. Handling consumables
• 1.3.6. Qualified person
• 1.3.7. Regulations
• 1.4. Overview
• 1.4.1. Identification plates
• 1.4.2. Overview
• 1.4.3. Operating devices
• 1.4.4. Display unit
• 1.5. Operation
• 1.5.1. Runningin instructions
• 1.5.2. Service plan before initial commissioning
• 1.5.3. Preshift checks
• 1.5.3.1. Overview of tests
• 1.5.3.2. Opening the engine cover
• 1.5.3.3. Checking the fuel level
• 1.5.3.4. Refuelling
• 1.5.3.5. Checking the engine oil level
• 1.5.3.6. Checking the tyre pressure
• 1.5.3.7. Applying the seat belt
• 1.5.3.8. Adjusting the operator seat
• 1.5.4. Dualpedal operation
• 1.5.4.1. Starting the motor
• 1.5.4.2. Cold start
• 1.5.4.3. Switching off the motor
• 1.5.4.4. Malfunctions during operation
• 1.5.4.5. Traction
• 1.5.5. Singlepedal operation
• 1.5.5.1. Starting the motor
• 1.5.5.2. Cold start
• 1.5.5.3. Switching off the motor
• 1.5.5.4. Malfunctions during operation
• 1.5.5.5. Traction
• 1.5.6. Steering
• 1.5.7. Service brake
• 1.5.8. Parking brake
• 1.5.9. Lifting device and attachments (centrallever control)
• 1.5.10. Lifting device and attachments (singlelever control)
• 1.5.11. Operating the switch panel
• 1.5.12. Heating system
• 1.5.13. Working with a load
• 1.5.13.1. Before lifting a load
• 1.5.13.2. Adjusting the fork spread
• 1.5.13.3. Loading
• 1.5.13.4. Travel with a load
• 1.5.13.5. Unloading
• 1.5.13.6. Before leaving the truck
• 1.5.13.7. Trailer coupling
• 1.5.14. Loading.transporting
• 1.5.14.1. Transport with lorry or lowbed semitrailer
• 1.5.14.2. Hoisting the truck with a crane
• 1.6. Maintenance
• 1.6.1. General information
• 1.6.2. Work on the mast and on the front part of the truck
• 1.6.3. Inspection and maintenance data
• 1.6.4. Recommendations for consumables
• 1.6.5. Inspection and maintenance overview
• 1.6.5.1. hour service plan
• 1.6.5.2. hour service plan
• 1.6.5.3. hour service plan
• 1.6.5.4. hour service plan
• 1.6.5.5. hour service plan
• 1.6.5.6. hour service plan
• 1.6.5.7. hour service plan
• 1.6.5.8. hour service plan
• 1.6.5.9. hour service plan
• 1.6.5.10. Service plan according to time
• 1.6.6. Engine
• 1.6.6.1. Cleaning the air filter
• 1.6.6.2. Renewing the safety element (option)
• 1.6.6.3. Checking the dust discharge valve
• 1.6.6.4. Cleaning the prefilter (option)
• 1.6.6.5. Regenerating the particulate filter
• 1.6.6.6. Checking the coolant level
• 1.6.6.7. Clean and check the radiator and hydraulic oil cooler for leaks
• 1.6.6.8. Draining the fuel system water trap
• 1.6.6.9. Changing the engine oil
• 1.6.6.10. Changing the fuel filter
• 1.6.6.11. Renew the engine oil filter cartridge
• 1.6.6.12. Renew the fuel system water preseparator
• 1.6.6.13. Bleeding the fuel system
• 1.6.6.14. Check the mounting of the compact axle at the engine
• 1.6.6.15. Changing the air filter element, checking the vacuumoperated switch
• 1.6.6.16. Check the engine mounting for condition and tightness
• 1.6.6.17. Checking the air intake and exhaust pipes for leaks
• 1.6.6.18. Checking the Vbelt
• 1.6.6.19. Tightening the Vbelt
• 1.6.6.20. Renew the Vbelt
• 1.6.6.21. Renew the engine mountings
• 1.6.7. Chassis, bodywork and fittings
• 1.6.7.1. Cleaning the forklift truck
• 1.6.7.2. Check seat belt for condition and proper operation
• 1.6.7.3. Check the mounting of the engine, counterweight, overhead guard, steering axle, tilt cylinder and wheel drives for tightness
• 1.6.7.4. Check and oil other pivots and joints
• 1.6.8. Chassis frame
• 1.6.8.1. Changing wheels
• 1.6.8.2. Tighten the wheel fasteners
• 1.6.8.3. Checking the tyres for damage and foreign objects
• 1.6.8.4. Lubricate the steer axle, mast and tilt cylinder bearings
• 1.6.8.5. Cleaning and lubricating the steering axle
• 1.6.9. Operating devices
• 1.6.9.1. Check and oil the pedals, travel control and engine control linkages
• 1.6.9.2. Check the parking brake handle and cable
• 1.6.9.3. Check the parking brake
• 1.6.10. Electrics
• 1.6.10.1. Checking electric cables and connections for condition and tightness
• 1.6.10.2. Checking the condition of pressuretight housings
• 1.6.10.3. Battery condition check
• 1.6.11. Hydraulics
• 1.6.11.1. Checking the hydraulic oil level
• 1.6.11.2. Check the pretension of double hoses if attachments are fitted
• 1.6.11.3. Check the hydraulic system, compact axle, pumps, valves and lines for leaks
• 1.6.11.4. Renew the pressure filter
• 1.6.11.5. Renew the suction filter
• 1.6.11.6. Changing the breather filter
• 1.6.11.7. Changing the hydraulic oil
• 1.6.12. Load lift system
• 1.6.12.1. Grease the mast and tilt cylinder bearings
• 1.6.12.2. Cleaning and spraying the mast chain
• 1.6.12.3. Clean and lubricate the sideshift (option), check the fasteners
• 1.6.12.4. Checking the load fork
• 1.6.12.5. Check the mast, lift chains and stops for condition, mounting and operation
• 1.6.12.6. Adjust the lift chain length (standard mast)
• 1.6.12.7. Adjust the lift chain length (Duplex and Triplex masts)
• 1.6.13. Troubleshooting
• 1.6.13.1. Fuses
• 1.6.13.2. Emergency exit for trucks with rear windscreen
• 1.6.13.3. Towing instructions
• 1.6.13.4. Taking the truck out of operation
• 1.6.13.5. Troubleshooting guide (diesel engine)
• 1.6.13.6. Troubleshooting guide (hydraulic system)
• 1.7. Technical data
• 1.7.1. Technical data
• 1.7.2. Load diagrams and lift mast data
• 1.7.3. Noise emission levels
• 2. Operating Instruction (DataLogger)