Linde 5215-01 – V15, V15HP, V15P Operating Instructions

Description

• Model List:
  • V15
  • V15HP
  • V15P

• 1. series Vertical Order PickerModel V15 North America
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. Scope
• 1.2.2. Obligations of the Equipment Owner
• 1.2.3. Operator Responsibilities
• 1.2.4. Proper use
• 1.2.5. Hazard messages
• 1.3. Safety
• 1.3.1. Before Operation
• 1.3.2. Operator Daily Checklist
• 1.3.3. Operating Position
• 1.3.4. Pedestrians
• 1.3.5. Travel
• 1.3.6. Raising and Lowering the Operator Compartment
• 1.3.7. Avoiding Falls and Tipovers
• 1.3.8. Parking
• 1.3.9. Battery Safety
• 1.3.10. Safety During Maintenance
• 1.3.10.1. Personnel Qualifications
• 1.3.10.2. Hazardous Substances
• 1.3.11. Operator Warning Decals
• 1.3.11.1. Data plate
• 1.3.11.2. Voltage decal
• 1.3.11.3. Operator warning decal
• 1.3.11.4. Trained operator warning decal
• 1.3.11.5. Never stand or walk under forks warning decal
• 1.3.11.6. Do not lift personnel warning decal
• 1.3.11.7. Crushed fingers warning decal
• 1.3.11.8. Back up alarm warning decal
• 1.3.11.9. Platform surface warning decal
• 1.4. Overview
• 1.4.1. Technical Description
• 1.4.2. Truck Components
• 1.4.3. Controls
• 1.4.4. Display Unit
• 1.4.5. Definition of directions
• 1.4.6. Decal and Data Plate Location
• 1.4.7. Data Plate
• 1.5. Operation
• 1.5.1. Unloading and Preparing a New Truck for Operation
• 1.5.2. Safety Harness
• 1.5.3. Console Height Adjustment (optional equipment)
• 1.5.4. Operating the Display Unit
• 1.5.5. Turning the Truck On and Off
• 1.5.6. Driving
• 1.5.7. Mechanical Aisle Guidance (optional equipment)
• 1.5.8. Inductive Guidance (optional equipment)
• 1.5.9. Braking
• 1.5.10. Steering
• 1.5.11. Horn
• 1.5.12. Pallet Clamp
• 1.5.13. Raising and Lowering the Operator Compartment
• 1.5.14. Lift Limit Function (optional equipment)
• 1.5.15. Manual Lowering of Operator Compartment
• 1.5.16. Lights and BackUp Alarm
• 1.5.17. Fan (optional equipment)
• 1.5.18. Changing the Battery
• 1.5.19. Connecting the Battery to an External Charger
• 1.5.20. Towing the Truck
• 1.5.21. Securing the Truck for Transport
• 1.5.22. Hoisting the Truck
• 1.5.23. Long term storage
• 1.6. Maintenance
• 1.6.1. Personnel Qualifications
• 1.6.2. Cleaning
• 1.6.2.1. Cleaning the Truck
• 1.6.2.2. Cleaning the Lift Chains
• 1.6.3. Operator Inspection and Maintenance
• 1.6.3.1. Daily Inspection Overview
• 1.6.3.2. Daily Inspection Checklist
• 1.6.3.3. Check for fluid leakage
• 1.6.3.4. Check overhead guard
• 1.6.3.5. Check hydraulic cylinders
• 1.6.3.6. Check lift chains
• 1.6.3.7. Check fork carriage
• 1.6.3.8. Check battery retention
• 1.6.3.9. Check battery connector
• 1.6.3.10. Check hydraulic oil level
• 1.6.3.11. Check Drive Wheel and Fasteners
• 1.6.3.12. Check all wheels for debris
• 1.6.3.13. Antistatic strap (optional equipment)
• 1.6.3.14. Check decal condition
• 1.6.3.15. Operational checks
• 1.6.4. Routine Lubrication and Inspection
• 1.6.4.1. Routine Lubrication and Inspection Intervals
• 1.6.4.2. Hydraulic Tank Pressure Valve Test
• 1.6.4.3. Checking Gear Oil Level
• 1.6.4.4. Lubricate Steering Gear
• 1.6.4.5. Testing and Cleaning the Fans
• 1.6.5. Scheduled Maintenance
• 1.6.5.1. General Maintenance Information
• 1.6.5.2. Scheduled Maintenance Chart
• 1.6.6. Fluids and Lubricants
• 1.6.6.1. Capacities
• 1.6.6.2. Fluid and Lubricant Specifications
• 1.6.7. Troubleshooting
• 1.6.7.1. Fuses
• 1.7. Specifications
• 1.7.1. Specifications
• 1.7.2. Mast Heights
• 2. Highlevel order pickerV15
• 2.1. Table of content
• 2.2. Introduction
• 2.2.1. Introduction
• 2.2.2. Intended use
• 2.2.3. Improper use
• 2.2.4. Extra information
• 2.2.5. Description of use
• 2.2.6. Symbols used
• 2.3. Safety
• 2.3.1. Safety guidelines
• 2.3.2. Stability
• 2.3.3. Residual risks
• 2.3.4. Use of lubricants
• 2.3.5. Handling consumables
• 2.3.6. Regulations
• 2.3.7. Periodic general checks on trucks
• 2.4. Views
• 2.4.1. Description of truck
• 2.4.2. View of the truck
• 2.4.3. Display unit
• 2.4.4. View of main components
• 2.4.5. Safety protective devices
• 2.4.6. Safety devices and warning labels
• 2.4.7. Control panel
• 2.4.8. Identification plates
• 2.4.9. Label (only for CE)
• 2.4.10. Drive directions
• 2.5. Operation
• 2.5.1. General commissioning
• 2.5.1.1. Test run
• 2.5.1.2. Transporting and loading
• 2.5.1.3. Display
• 2.5.1.4. Supporting block
• 2.5.1.5. Pallet clamping device
• 2.5.2. Daily commissioning
• 2.5.2.1. Preshift checklist
• 2.5.3. Safety protective devices
• 2.5.3.1. Checking the safety protective devices
• 2.5.3.2. Using the safety rope
• 2.5.3.3. Using the safety rope
• 2.5.3.4. Using the selfretracting device
• 2.5.4. Operating the truck
• 2.5.4.1. Operating instructions
• 2.5.4.2. Switching the truck on and off
• 2.5.4.3. Fleet management system
• 2.5.4.4. Fleet management system (LFM Go.LKU10, option)
• 2.5.4.5. Inductive Guidance (IZF)
• 2.5.5. Driving
• 2.5.5.1. Drive system
• 2.5.5.2. Braking
• 2.5.5.3. Steering
• 2.5.5.4. Horn
• 2.5.6. Picking
• 2.5.6.1. Picking up and setting down loads
• 2.5.6.2. Picking
• 2.5.6.3. Load diagram
• 2.5.7. Parking
• 2.5.7.1. Parking and leaving the truck
• 2.5.7.2. Decommissioning
• 2.5.8. Emergency operation
• 2.5.8.1. Emergency operation
• 2.5.8.2. Emergency lowering valve
• 2.6. Maintenance
• 2.6.1. Safety information for inspection and maintenance work
• 2.6.2. Cleaning
• 2.6.2.1. Cleaning the truck
• 2.6.3. Inspection and maintenance work tables
• 2.6.3.1. Regular maintenance
• 2.6.3.2. Service plan Every 1000 hours or every 6 months
• 2.6.3.3. Service plan Every 3000 hours or every 18 months
• 2.6.3.4. Lubrication plan
• 2.6.3.5. Lubricants
• 2.6.3.6. Inspection and maintenance data
• 2.6.4. Safety protective devices
• 2.6.4.1. Maintenance methods for safety protective devices
• 2.6.5. Transmission system
• 2.6.5.1. Checking the gearbox for leaks
• 2.6.5.2. Changing the gearbox oil
• 2.6.5.3. Lubricating the steering bearing
• 2.6.5.4. Checking the parking brake gap
• 2.6.6. Steering axle and wheels
• 2.6.6.1. Checking the drive wheels
• 2.6.6.2. Checking the load wheels
• 2.6.6.3. Checking the condition of the antistatic belt
• 2.6.7. Chassis
• 2.6.7.1. Checking the overhead guard
• 2.6.7.2. Checking the pallet clamping device
• 2.6.8. Control system
• 2.6.8.1. Checking the brake system
• 2.6.8.2. Checking the horn
• 2.6.9. Electrical system
• 2.6.9.1. Checking electrical cables
• 2.6.9.2. Troubleshooting
• 2.6.9.3. Connecting the rechargeable battery to an external charger
• 2.6.9.4. Changing the battery
• 2.6.10. Hydraulic system
• 2.6.10.1. Checking the hydraulic system for leaks
• 2.6.10.2. Checking the breather filter is working normally
• 2.6.10.3. Checking the oil level in the oil tank
• 2.6.10.4. Changing the hydraulic oil
• 2.6.11. Lifting system
• 2.6.11.1. Lubricate the lift mast and chains with chain spray
• 2.6.11.2. Adjusting the length of the lift chains, and lubricating using chain spray
• 2.7. Technical data
• 2.7.1. Technical data