Yanmar 3JH5E, 4JH5E, 4JH4-TE, 4JH4-HTE Marine Engine Operation Manual

Description

• Model List:
  • 3JH5E, 4JH5E, 4JH4-TE, 4JH4-HTE1, 4JH4-HTE Marine Engine

• 1. JH5_English
• 2. Table of Contents
• 3. Introduction
• 3.1. JH series Emission Control System Warranty-USA, the Environmental Protection Agency (EPA) Only
• 3.2. Record of Ownership
• 3.3. Safety Precautions
• 3.3.1. General Information
• 3.3.2. Before You Operate
• 3.3.3. During Operation and Maintenance
• 3.4. Location of Safety Decals
• 4. Product Overview
• 4.1. Yanmar JH Series Features and Applications
• 4.1.1. New Engine Break-In
• 4.2. Component Identification
• 4.2.1. Right Side (Viewed from Flywheel) – 3JH5E
• 4.2.2. Left Side (Viewed from Flywheel) – 3JH5E
• 4.2.3. Right Side (Viewed from Flywheel) – 4JH5E
• 4.2.4. Left Side (Viewed from Flywheel) – 4JH5E
• 4.2.5. Right Side (Viewed from Flywheel) – 4JH4-TE
• 4.2.6. Left Side (Viewed from Flywheel) – 4JH4-TE
• 4.2.7. Right Side (Viewed from Flywheel) – 4JH4-HTE1 / 4JH4-HTE
• 4.2.8. Left Side (Viewed from Flywheel) – 4JH4-HTE1 / 4JH4-HTE
• 4.3. Nameplates
• 4.4. Function of Major Components
• 4.5. Control Equipment
• 4.5.1. Instrument Panel (Optional)
• 4.5.1.1. Equipment and Functions
• 4.5.1.2. Indicators and Alarms (Optional)
• 4.5.1.3. Setup screen access and control (Setting the temperature and pressure units and engine speed pulse)
• 4.5.1.4. Accessory power output
• 4.5.2. Single-Lever Remote Control Handle
• 5. Before You Operate
• 5.1. Introduction
• 5.2. Safety Precautions
• 5.3. Diesel Fuel
• 5.3.1. Diesel Fuel Specifications
• 5.3.2. Filling the Fuel Tank
• 5.3.3. Bleeding the Fuel System
• 5.4. Engine Oil
• 5.4.1. Engine Oil Specifications
• 5.4.2. Engine Oil Viscosity
• 5.4.3. Checking the Engine Oil
• 5.4.4. Adding Engine Oil
• 5.5. Marine Gear or Sail Drive Oil
• 5.5.1. Marine Gear Oil Specifications
• 5.5.2. Sail Drive Oil Specifications
• 5.5.3. Checking Marine Gear Oil
• 5.5.4. Adding Marine Gear Oil
• 5.5.5. Checking and Adding Sail Drive Oil
• 5.6. Engine Coolant
• 5.6.1. Engine Coolant Specifications
• 5.6.2. Coolant (Closed Cooling System)
• 5.6.3. Checking and Adding Coolant
• 5.7. Cranking the Engine
• 6. Engine Operation
• 6.1. Introduction
• 6.2. Safety Precautions
• 6.3. Starting the Engine
• 6.3.1. If the Engine Fails to Start
• 6.3.2. Starting at Low Temperatures
• 6.3.3. After the Engine has Started
• 6.4. Remote Control Handle Operation
• 6.4.1. Acceleration and Deceleration
• 6.4.2. Shifting the Engine
• 6.4.3. Switching to Trolling (KMH4A Only)
• 6.5. Cautions During Operation
• 6.6. Shutting Down the Engine
• 6.6.1. Normal Shutdown
• 6.6.2. Emergency Shutdown
• 6.7. Checking the Engine After Operation
• 7. Periodic Maintenance
• 7.1. Introduction
• 7.2. Safety Precautions
• 7.3. Precautions
• 7.3.1. The Importance of Periodic Maintenance
• 7.3.2. Performing Periodic Maintenance
• 7.3.3. The Importance of Daily Checks
• 7.3.4. Keep a Log of Engine Hours and Daily Checks
• 7.3.5. Yanmar Replacement Parts
• 7.3.6. Tools Required
• 7.3.7. Ask Your Authorized Yanmar Marine Dealer or Distributor for Help
• 7.4. EPA Maintenance Requirements
• 7.4.1. EPA Requirements for USA and Other Applicable Countries
• 7.4.2. EPA Requirements
• 7.4.3. Installation of Exhaust Sampling Port
• 7.5. Periodic Maintenance Schedule
• 7.5.1. Inspection and Maintenance of EPA Emission-Related Parts for Non-Road and CI Marine Engines
• 7.6. Periodic Maintenance Procedures
• 7.6.1. Daily Checks
• 7.6.2. After Initial 50 Hours of Operation
• 7.6.3. Every 50 Hours of Operation
• 7.6.4. Every 250 Hours of Operation
• 7.6.5. Every 500 Hours of Operation
• 7.6.6. Every 1000 Hours of Operation
• 8. Troubleshooting
• 8.1. Safety Precautions
• 8.2. Troubleshooting After Starting
• 8.3. Troubleshooting Information
• 8.4. Troubleshooting Chart
• 9. Long-Term Storage
• 9.1. Prepare Engine for Long-Term Storage
• 9.2. Drain Seawater Cooling System
• 9.3. Returning the Engine to Service
• 10. Specifications
• 10.1. Principal Engine Specifications
• 10.1.1. H5E Engine
• 10.1.2. H5E Marine Gears
• 10.1.3. H5E Engine
• 10.1.4. H5E Marine Gear or Sail Drive
• 10.1.5. H4-TE Engine
• 10.1.6. H4-HTE1 Engine
• 10.1.7. H4-HTE Engine
• 10.1.8. H4-TE, 4JH4-HTE1 and 4JH4-HTE Marine Gear or Sail Drive
• 11. System Diagrams
• 11.1. Piping Diagrams
• 11.2. Wiring Diagrams
• 12. EPA Warranty USA Only
• 12.1. Yanmar Co., Ltd. Limited Emission Control System Warranty – USA Only
• 12.1.1. Your Warranty Rights and Obligations
• 12.1.2. Warranty Period
• 12.1.3. Warranty Coverage
• 12.1.4. Exclusions
• 12.1.5. Owners Responsibility
• 12.1.6. Customer Assistance
• 13. Emission System Warranty
• 13.1. Non-Road Emission System Warranty
• 13.1.1. Yanmar Co., Ltd. Limited Emission Control System Warranty – USA Only
• 13.1.2. Maintenance Log