Yanmar 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine Operation Manual
Yanmar 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine Operation Manual - Image 2
Yanmar 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine Operation Manual - Image 3
Yanmar 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine Operation Manual - Image 4
Yanmar 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine Operation Manual - Image 5

Yanmar 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine Operation Manual

$20.00

  • Type Of Manual: Operation Manual
  • Number of Pages: 160
  • Size: 20.9MB
  • Format: PDF
Category:

Description

  • Model List:

    • 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine
  • 1. Table of Contents
  • 2. Introduction
  • 2.1. Record of Ownership
  • 2.2. Safety Precautions
  • 2.2.1. General Information
  • 2.2.2. Before You Operate
  • 2.2.3. During Operation and Maintenance
  • 2.3. Location of Safety Decals
  • 3. Product Overview
  • 3.1. YANMAR 4JH COMMON RAIL SERIES FEATURES AND APPLICATIONS
  • 3.1.1. New Engine Break-In
  • 3.2. Component Identification
  • 3.2.1. Right Side (Viewed from Flywheel) – 4JH45/4JH57
  • 3.2.2. Left Side (Viewed from Flywheel) – 4JH45/4JH57
  • 3.2.3. Right Side (Viewed from Flywheel) – 4JH80/4JH110
  • 3.2.4. Left Side (Viewed from Flywheel) – 4JH80/4JH110
  • 3.3. Nameplates
  • 3.4. Function of Major Components
  • 3.5. ELECTRONIC CONTROL SYSTEM
  • 3.6. Main Electronic Control Components and Features
  • 3.7. Control Equipment
  • 3.7.1. Instrument Panel (Optional)
  • 3.7.1.1. Equipment and Functions
  • 3.7.1.2. Indicators and Alarms (Optional)
  • 3.7.1.3. Selecting the fuel tank level gauge (Usually set at boat builder)
  • 3.7.1.4. Selection of the display setting
  • 3.7.2. Accessory power output
  • 3.7.3. Single-Lever Remote Control Handle
  • 3.8. Vessel Control System (VC10)
  • 3.8.1. Display
  • 3.8.1.1. Display Function
  • 3.8.1.2. Emergency Stop Switch
  • 4. Before You Operate
  • 4.1. Introduction
  • 4.2. Safety Precautions
  • 4.3. Diesel Fuel
  • 4.3.1. Diesel Fuel Specifications
  • 4.3.1.1. Biodiesel Fuels
  • 4.3.1.2. Additional Technical Fuel Requirements
  • 4.3.1.3. Fuel Tank (Optional)
  • 4.3.2. Filling the Fuel Tank
  • 4.3.2.1. Before filling fuel tank for the first time
  • 4.3.2.2. To fill the fuel tank
  • 4.3.3. Bleeding the Fuel System
  • 4.3.3.1. Bleeding the pre-filter
  • 4.3.4. Priming the Fuel System
  • 4.3.4.1. Bleeding the fuel filter
  • 4.4. Engine Oil
  • 4.4.1. Engine Oil Specifications
  • 4.4.1.1. Service Categories
  • 4.4.1.2. Handling Engine Oil
  • 4.4.2. Engine Oil Viscosity
  • 4.4.3. Checking the Engine Oil
  • 4.4.4. Adding Engine Oil
  • 4.5. Marine Gear or Sail Drive Oil
  • 4.5.1. Marine Gear Oil Specifications
  • 4.5.2. Sail Drive Oil Specifications
  • 4.5.3. Checking Marine Gear Oil
  • 4.5.4. Adding Marine Gear Oil
  • 4.5.5. Checking and Adding Sail Drive Oil
  • 4.6. Engine Coolant
  • 4.6.1. Engine Coolant Specifications
  • 4.6.2. Coolant (Closed Cooling System)
  • 4.6.3. Checking and Adding Coolant
  • 4.6.3.1. H45, 4JH57
  • 4.6.3.2. H80, 4JH110
  • 5. Engine Operation
  • 5.1. Introduction
  • 5.2. Safety Precautions
  • 5.3. OPERATION (B25,C35-Type instrument panel)
  • 5.3.1. Starting the Engine
  • 5.3.2. If the Engine Fails to Start
  • 5.3.2.1. Air Bleeding the Fuel System After Starting Failure
  • 5.3.3. Starting at Low Temperatures
  • 5.3.4. After the Engine has Started
  • 5.4. Remote Control Handle Operation
  • 5.4.1. Acceleration and Deceleration
  • 5.4.2. Shifting the Engine
  • 5.4.3. Switching to Trolling (KMH4A Only)
  • 5.5. Cautions During Operation
  • 5.6. Shutting Down the Engine
  • 5.6.1. Normal Shutdown
  • 5.6.2. Emergency Shutdown
  • 5.6.3. Emergency Stop Switch (option usually equipped near the instrument panel)
  • 5.7. Checking the Engine After Operation
  • 5.8. OPERATION (VC10 VESSEL CONTROL SYSTEM)
  • 5.8.1. Starting the Engine
  • 5.8.2. Station Protect
  • 5.8.3. Sys on by ID, Start by ID
  • 5.8.4. Owner ID Change
  • 5.8.5. If the Engine Fails to Start
  • 5.8.5.1. Air Bleeding the Fuel System After Starting Failure
  • 5.8.6. Starting at Low Temperatures
  • 5.8.7. After the Engine has Started
  • 5.9. Warm Up Mode (Shift Disconnect)
  • 5.10. Throttle and Shift Control
  • 5.10.1. Neutral
  • 5.10.2. Forward
  • 5.10.3. Reverse
  • 5.10.4. Forward (Reverse) to Reverse (Forward)
  • 5.11. Engine Speed Limit Mode
  • 5.12. Cautions During Operation
  • 5.13. Shut-Down the Engine (Stopping)
  • 5.13.1. Normal Stopping
  • 5.13.2. Emergency Stop
  • 5.13.2.1. Electric Emergency Stop
  • 5.14. Control the Backup Panel
  • 5.15. Checking the Engine After Operation
  • 6. Periodic Maintenance
  • 6.1. Introduction
  • 6.2. Safety Precautions
  • 6.3. Precautions
  • 6.3.1. The Importance of Periodic Maintenance
  • 6.3.2. Performing Periodic Maintenance
  • 6.3.3. The Importance of Daily Checks
  • 6.3.4. Keep a Log of Engine Hours and Daily Checks
  • 6.3.5. Yanmar Replacement Parts
  • 6.3.6. Tools Required
  • 6.3.7. Ask Your Authorized Yanmar Marine Dealer or Distributor for Help
  • 6.3.7.1. Main Bolts and Nuts
  • 6.4. EPA Maintenance Requirements
  • 6.4.1. EPA Requirements for USA and Other Applicable Countries
  • 6.4.2. EPA Requirements
  • 6.4.3. Installation of Exhaust Sampling Port
  • 6.5. Periodic Maintenance Schedule
  • 6.5.1. Inspection and Maintenance of EPA Emission-Related Parts for CI Marine Engines
  • 6.6. Periodic Maintenance Procedures
  • 6.6.1. Daily Checks
  • 6.6.1.1. Visual Checks
  • 6.6.1.2. Check Diesel Fuel, Engine Oil and Engine Coolant Levels
  • 6.6.1.3. Checking and Refilling Marine Gear Oil
  • 6.6.1.4. Checking the Battery Electrolyte Level
  • 6.6.1.5. Checking the Alternator Belt
  • 6.6.1.6. Checking the Remote Control Handle
  • 6.6.1.7. Checking the Alarm Indicators
  • 6.6.1.8. Preparing Fuel, Oil and Coolant in Reserve
  • 6.6.2. After Initial 50 Hours of Operation
  • 6.6.2.1. Draining the Fuel Tank
  • 6.6.2.2. Changing the Engine Oil and Replacing the Engine Oil Filter Element
  • 6.6.2.3. Changing the Marine Gear Oil and Replacing the Marine Gear Oil Filter (If Equipped)
  • 6.6.2.4. Checking and Adjusting the Alternator V-ribbed belt Tension
  • 6.6.2.5. Inspecting and Adjusting Intake/Exhaust Valve Clearance
  • 6.6.2.6. Checking and Adjusting Remote Control Cables
  • 6.6.2.7. Adjusting Propeller Shaft Alignment
  • 6.6.3. Every 50 Hours of Operation
  • 6.6.3.1. Draining Fuel Filter/Water Separator
  • 6.6.3.2. Checking the Battery Electrolyte Level (Serviceable Batteries Only)
  • 6.6.4. Every 250 Hours of Operation
  • 6.6.4.1. Draining the Fuel Tank
  • 6.6.4.2. Replacing the Fuel Filter Element
  • 6.6.4.3. Changing the Engine Oil and Replacing the Engine Oil Filter Element
  • 6.6.4.4. Changing the Marine Gear Oil and Replacing the Marine Gear Oil Filter Element (if equipped)
  • 6.6.4.5. Checking or Replacing Seawater Pump Impeller
  • 6.6.4.6. Changing the Coolant
  • 6.6.4.7. Cleaning the Intake Silencer (Air Cleaner) Element
  • 6.6.4.8. Cleaning the Exhaust/Water Mixing Elbow
  • 6.6.4.9. Wash the Turbocharger blower (If Equipped)
  • 6.6.4.10. Adjusting the Alternator V-ribbed belt Tension
  • 6.6.4.11. Checking the Wiring Connectors
  • 6.6.4.12. Tightening All Major Nuts and Bolts
  • 6.6.5. Every 500 Hours of Operation
  • 6.6.5.1. Replacing the Exhaust/Water Mixing Elbow
  • 6.6.5.2. Replacing Rubber Hoses
  • 6.6.6. Every 1000 Hours of Operation
  • 6.6.6.1. Replacing the Seawater Pump Impeller
  • 6.6.6.2. Cleaning and Checking the Seawater Passages
  • 6.6.6.3. Checking Diaphragm Assembly (4JH45/4JH57 Only)
  • 6.6.6.4. Replacing the Alternator V-ribbed belt
  • 6.6.6.5. Adjusting Intake/Exhaust Valve Clearance
  • 6.6.6.6. Checking the Remote Control Cable Operation
  • 6.6.6.7. Adjusting the Propeller Shaft Alignment
  • 7. Troubleshooting
  • 7.1. Safety Precautions
  • 7.2. Troubleshooting After Starting
  • 7.3. Troubleshooting Information
  • 7.4. Troubleshooting Chart
  • 7.5. Failsafe Diagnosis Functional Specification Chart
  • 8. Long-Term Storage
  • 8.1. Prepare Engine for Long-Term Storage
  • 8.2. Drain Seawater Cooling System
  • 8.3. Returning the Engine to Service
  • 9. Specifications
  • 9.1. Principal Engine Specifications
  • 9.1.1. H45 Engine
  • 9.1.2. H57 Engine
  • 9.1.3. H45, 4JH57 Marine Gear or Sail Drive
  • 9.1.4. H80 Engine
  • 9.1.5. H110 Engine
  • 9.1.6. H80, 4JH110 Marine Gear or Sail Drive
  • 10. System Diagrams
  • 10.1. Piping Diagrams
  • 10.2. Wiring Diagrams
  • 11. EPA Warranty USA Only
  • 11.1. Yanmar Co., Ltd. Limited Emission Control System Warranty – USA Only
  • 11.1.1. Your Warranty Rights and Obligations
  • 11.1.2. Warranty Period
  • 11.1.3. Warranty Coverage
  • 11.1.4. Exclusions
  • 11.1.5. Owners Responsibility
  • 11.1.6. Customer Assistance
  • 11.1.7. Maintenance Log
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