Yanmar ViO57-6B Mini Excavator Operation And Maintenance Manual

Description

• Model List:
  • ViO57-6B Mini Excavator

• 1. YANMAR CONSTRUCTION EQUIPMENT EUROPE S.A.S. THANK YOU FOR PURCHASING A YANMAR MACHINE
• 2. DECLARATION OF CONFORMITY
• 3. Reference information
• 4. Introduction
• 5. Safety signals
• 6. A Description and illustration of the machine
• 6.1. Applications and regulations
• 6.1.1. Applications
• 6.1.2. Warranty
• 6.1.3. Driving permits
• 6.1.4. Lifting
• 6.2. Identification plates
• 6.2.1. Machine serial number plate
• 6.2.2. Engine serial number plate
• 6.2.3. EPA information plate
• 6.2.4. Spare parts order and intervention request
• 6.3. Warning labels
• 6.3.1. Location of the warning adhesive labels
• 6.3.2. Explanation of the warning adhesive labels
• 6.4. Identification of important parts
• 6.4.1. General view of the machine
• 6.4.2. Commands and switches
• 6.5. Description of the driving position
• 6.5.1. Operator display station
• 6.5.1.1. Indicator lights
• 6.5.1.2. Clock
• 6.5.1.3. Time counter
• 6.5.1.4. Diesel gauge
• 6.5.1.5. Cooling fluid temperature indicator
• 6.5.1.6. Navigation keys
• 6.5.1.7. Information and error icons
• 6.5.2. Switches
• 6.5.2.1. Start key
• 6.5.2.2. Headlight switch
• 6.5.2.3. Horn
• 6.5.2.4. Windscreen wiper switch and windscreen wiper
• 6.5.2.5. Ventilation switch
• 6.5.2.6. Engine rate setting
• 6.5.2.7. Engine slow down switch
• 6.5.2.8. Eco mode switch
• 6.5.2.9. Engine stop switch
• 6.5.2.10. d gear switch
• 6.5.2.11. Manual regeneration
• 6.5.2.12. Interior lighting switch
• 6.5.3. Joysticks and pedals
• 6.5.3.1. Locking lever
• 6.5.3.2. Right command lever
• 6.5.3.3. d hydraulic circuit control (P.T.O. 1)
• 6.5.3.4. Left command lever
• 6.5.3.5. Travel levers and pedals
• 6.5.3.6. Blade lever
• 6.5.3.7. Protection of pedals
• 6.5.3.8. Boom rotation pedal
• 6.5.4. Power socket
• 6.5.5. Drivers seat
• 6.5.6. Seat support cover
• 6.5.7. Location for the tools and user manual
• 6.5.7.1. Toolkit
• 6.5.7.2. User manual
• 6.5.8. Fuses
• 6.5.8.1. Fusebox
• 6.5.9. Cabin
• 6.5.9.1. Cab side door
• 6.5.9.2. Upper windscreen
• 6.5.9.3. Lower windscreen
• 6.5.9.4. Right hand cab window
• 6.5.10. Headlights
• 6.6. Operation of the air conditioning
• 6.7. Covers
• 6.7.1. Bonnet
• 6.7.2. Cover B
• 6.7.3. Cover R
• 6.7.4. Rear cover
• 6.7.5. Upper cover
• 6.8. Using the electric fuel filling pump
• 6.9. Heating valve
• 6.10. Options
• 6.10.1. Long arm
• 6.10.2. Half-circuit
• 6.10.3. PTO line 1
• 6.10.4. PTO line 2
• 6.10.5. Circuit breaker
• 6.10.6. Document holder
• 6.10.7. Additional counterweights
• 6.10.8. Lifting Kit
• 6.10.8.1. Lifting ring
• 6.10.8.2. Safety valves
• 6.10.8.3. Overload box
• 6.10.8.4. Lifting Tables
• 6.10.9. Movement alarm
• 6.10.10. FOPS 1 protection grill
• 6.10.11. Working headlights
• 6.10.12. Plug-in beacon and rear LED light
• 6.10.13. Anti-starter with key
• 6.10.14. Fleet management system
• 6.10.15. Better fuel filtering
• 6.10.16. Bio oil
• 6.10.17. Radio
• 6.10.18. Air conditioning
• 6.10.19. Diesel pump
• 6.10.20. Quick hitch
• 6.10.21. Continuous pressure hydraulic line
• 6.10.22. Mechanical quick hitch
• 6.10.22.1. Mechanical quick hitch RETROMATIC MORIN
• 6.10.22.2. Mechanical quick hitch CSERI
• 6.10.23. Quick hydraulic hitch CSERI
• 6.10.23.1. Dismantling the accessory
• 6.10.23.2. Mounting the accessory
• 7. B Operating instructions
• 7.1. Basic precautions
• 7.1.1. Comply with your workplaces safety rules
• 7.1.2. Put the safety mechanisms in place
• 7.1.3. Wear suitable clothing and protective equipment
• 7.1.4. Do not drive under the influence of alcohol, drugs or medication
• 7.1.5. Provide adequate ventilation when working in an enclosed space
• 7.1.6. Protect plants from hot air and exhaust fumes
• 7.1.7. Keep fuel and oil away from sparks
• 7.1.8. Avoid removing the caps when the temperatures are high
• 7.1.9. Avoid crush injuries due to accessories
• 7.1.10. Have an extinguisher and a first aid kit
• 7.1.11. Avoid any unauthorised modifications
• 7.1.12. Precautions for optional parts and tools
• 7.1.13. Warning concerning the cab windows
• 7.1.14. Cabins emergency exit
• 7.1.15. Air conditioning system
• 7.2. Usage precautions
• 7.2.1. Precautions before starting the engine
• 7.2.1.1. Make sure that your workplace is safe
• 7.2.1.2. Clean the machine
• 7.2.1.3. Check the safety structures
• 7.2.1.4. Check the position of the blade
• 7.2.1.5. Accessing the machine
• 7.2.1.6. Fasten your safety belt and adjust the rearview mirror(s)
• 7.2.2. Movement precautions
• 7.2.2.1. Machines Danger Zone
• 7.2.2.2. Movement and accessories
• 7.2.2.3. Driving the machine on a slope
• 7.2.3. Working precautions
• 7.2.3.1. Precautions for using the equipment
• 7.2.3.2. Dangerous tasks
• 7.2.3.3. Working near electricity lines
• 7.2.3.4. Working near obstacles
• 7.2.3.5. Emergency stop and securing the machine
• 7.2.3.6. Working on a slope
• 7.2.3.7. Working in an area covered with snow
• 7.2.3.8. Working on unstable ground
• 7.2.3.9. Working in a submerged area
• 7.2.3.10. Working in a muddy area
• 7.2.3.11. Working in an area with reduced visibility
• 7.2.4. Parking precautions
• 7.2.5. Precautions for the accessories
• 7.2.6. Precautions for using optional accessories
• 7.2.7. Precautions for the battery
• 7.3. Precautions for the engine
• 7.4. Checks before starting the machine
• 7.4.1. Overall visual inspection
• 7.4.2. Checking and topping up the level of cooling fluid
• 7.4.3. Checking and topping up the engine oil level
• 7.4.4. Checking and topping up the fuel level
• 7.4.5. Checking and topping up the hydraulic oil level
• 7.5. Checks after start-up
• 7.6. Checks after use
• 7.7. Operator LCD display station interfaces
• 7.7.1. Indication of functions
• 7.7.2. User Interface
• 7.7.3. Maintenance interface
• 7.7.4. Machine usage management interface
• 7.7.5. Configuration interface
• 7.8. Using the machine in cold weather
• 7.8.1. Preparation for use in cold weather
• 7.8.2. Starting in cold weather
• 7.8.3. Precautions after use
• 7.8.4. When cold weather is over
• 7.9. Rubber tracks
• 7.9.1. Correct use of rubber tracks
• 7.9.2. Comparison between rubber tracks / steel tracks
• 7.9.3. Rubber track warranty
• 7.9.4. Precautions for using rubber tracks
• 7.9.5. Track maintenance
• 7.9.6. Track replacement
• 7.10. Handling the bucket
• 7.10.1. Machine stability when using with a bucket or an accessory
• 7.10.2. Compatible accessories
• 7.10.3. Operation of the retro bucket
• 7.10.4. Digging trenches
• 7.10.5. Loading
• 7.11. Handling of accessories
• 7.11.1. Hydraulic hammer SOCOMEC
• 7.12. Accessory change by direct coupling
• 7.12.1. Dismantling the accessory
• 7.12.2. Mounting the accessory
• 7.12.2.1. Loading bucket
• 7.13. Load lifting
• 7.14. Implementing the 3rd hydraulic circuit
• 7.14.1. Description
• 7.14.1.1. d circuit selector
• 7.14.2. Mounting the accessory
• 7.14.3. Precautions for using the accessory
• 7.15. Using the particle filter
• 7.15.1. Auto-regeneration
• 7.15.2. Assisted regeneration
• 7.15.3. Launching the regeneration
• 7.15.4. Manual regeneration of the particulate filter
• 7.16. Transporting the machine
• 7.16.1. Loading/unloading the machine
• 7.16.1.1. Precautions for loading/unloading the machine
• 7.16.1.2. Procedure
• 7.16.2. Immobilising the machine on the truck
• 7.16.3. Tying down the machine
• 7.16.4. Slinging the machine
• 7.17. Detecting anomalies
• 7.17.1. Phenomena that do not constitute faults
• 7.17.2. Detecting anomalies
• 7.17.2.1. Engine
• 7.17.2.2. Electrical equipment
• 7.17.2.3. Machine structure
• 7.18. If the battery is discharged
• 7.18.1. Precautions for connecting and disconnecting the starter cables
• 7.18.2. Connecting the starter cables
• 7.18.3. Starting the engine
• 7.18.4. Disconnecting the starter cables
• 7.18.5. Charging the battery
• 7.19. Towing the machine
• 8. C Periodic maintenance programme
• 8.1. Periodic inspections and upkeeps
• 8.2. Maintenance precautions
• 8.2.1. Precautions before maintenance
• 8.2.1.1. Removing the residual pressure
• 8.2.1.2. Place a warning label
• 8.2.1.3. Establish a safety perimeter
• 8.2.1.4. Keep the machine clean
• 8.2.2. Precautions during maintenance
• 8.2.2.1. Oil and grease
• 8.2.2.2. Tools
• 8.2.2.3. Parts
• 8.2.2.4. Dismantling the accessory
• 8.2.2.5. Working under the machine
• 8.2.2.6. Lighting
• 8.2.2.7. Battery
• 8.2.2.8. Hoses
• 8.2.2.9. Radiator ventilator
• 8.2.2.10. Soldering
• 8.2.2.11. Waste processing
• 8.3. Recommended greases and fluids
• 8.4. First maintenance
• 8.4.1. After the first 50 hours of service
• 8.5. List of periodic inspections and maintenance operations
• 8.6. Maintenance by the operator
• 8.6.1. Daily maintenance
• 8.6.1.1. Checking the machine before use
• 8.6.1.2. Checks after using the machine
• 8.6.1.3. Checking the commands
• 8.6.1.4. Checking the seat
• 8.6.1.5. Greasing points
• 8.6.1.6. Cleaning the separator/decanter
• 8.6.1.7. Purging the fuel tank
• 8.6.1.8. Checking the hydraulic hoses
• 8.6.1.9. Visual inspection of the fuel hoses
• 8.6.2. Maintenance every 50 hours
• 8.6.2.1. Greasing the pin and rotation crown
• 8.6.3. Maintenance every 15 days
• 8.6.3.1. Checking the air conditioning/heating system
• 8.6.4. Non periodic maintenance
• 8.6.4.1. Fuse replacement
• 8.6.4.2. Top up the windscreen washer fluid
• 8.6.4.3. Replacing the windscreen wiper
• 8.6.4.4. Accessory state check
• 8.6.5. Rubber track maintenance
• 8.6.5.1. Checking the condition of the tracks
• 8.6.5.2. Track replacement
• 8.6.5.3. Tension check
• 8.6.5.4. Increasing the tension
• 8.6.5.5. Releasing the tension
• 8.6.6. Steel track maintenance
• 8.6.6.1. Checking the condition of the tracks
• 8.6.6.2. Track replacement
• 8.6.6.3. Tension check
• 8.6.6.4. Increasing the tension
• 8.6.6.5. Releasing the tension
• 8.7. Maintenance by the dealer
• 8.7.1. Maintenance of the particle filter
• 9. D Conservation and storage
• 9.1. Conservation
• 9.2. Storage
• 9.3. Recommissioning
• 10. E Technical data
• 10.1. Specifications
• 10.2. Working dimensions
• 10.3. Noise emitted by the machine
• 10.4. Vibrations emitted by the machine
• 11. F Lifting capacities
• 11.1. Lifting ViO576B
• 11.2. Lifting ViO576B, with rear counterweight
• 12. Appendices
• 12.1. A List of error codes displayed on the operator display station
• 12.2. B Control sheets to be photocopied
• 12.3. C Notes
• 12.4. D Lashing record