Komatsu 860E-1KT Dump Truck Operation and Maintenance Manual CEAM022402

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Komatsu 860E-1KT Dump Truck Operation and Maintenance Manual CEAM022402

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM022402
Format: PDF
Size: 7.7MB
Number of Pages: 188

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 860E-1KT Dump Truck

1. OPERATION AND MAINTENANCE MANUAL 860E1KT DUMP TRUCK
2. INTRODUCTIONSECTION 10
2.1. FOREWORD
2.2. TRUCK MODEL ILLUSTRATION
2.3. ABOUT THIS MANUAL
2.4. ALERTS PAGE
2.5. TABLE OF CONTENTS
3. TORQUE TABLES AND CONVERSION CHARTSSECTION 12
3.1. INDEX OF TABLES
3.2. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
3.3. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws and Class 10 Nuts
3.4. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
3.5. STANDARD TIGHTENING TORQUES For SAE Hex Head and 12Point, Grade 9 Capscrews
4. GENERAL SAFETYSECTION 20
4.1. Safety Rules
4.2. Truck Safety Features
4.3. Clothing And Personal Items
4.4. Unauthorized Modification
4.5. Leaving The Operators Seat
4.6. Mounting And Dismounting
4.7. Fire Extinguishers And First Aid Kits
4.8. Precautions For High Temperature Fluids
4.9. Asbestos Dust Hazard Prevention
4.10. Fire And Explosion Prevention
4.11. Prevent Fire
4.12. ROPS Precautions
4.13. Preventing Injury From Work Equipment
4.14. Precautions For Optional Attachments
4.15. Precautions When Starting The Truck
4.16. PRECAUTIONS BEFORE OPERATION
4.17. OPERATING THE TRUCK
4.18. WORKING NEAR BATTERIES
4.19. BEFORE PERFORMING MAINTENANCE
4.20. WHILE PERFORMING MAINTENANCE
4.21. TIRES
4.22. WHEN REPAIRS ARE NECESSARY
4.23. SPECIAL PRECAUTIONS FOR WORKING ON AC DRIVE TRUCKS
4.24. ADDITIONAL JOB SITE RULES
5. WARNINGS AND CAUTIONSSECTION 22
5.1. GRADE/SPEED CHART
5.2. INSTRUMENT PANEL
5.3. BATTERIES
5.4. HIGH VOLTAGE
5.5. RADIATOR
5.6. CRUSHING HAZARD
5.7. CYLINDER PRESSURE
5.8. FILLING THE HYDRAULIC TANK
5.9. HYDRAULIC OIL PRESSURE
5.10. EMERGENCY TOWING PROCEDURE
5.11. EMERGENCY DUMP PROCEDURE
5.12. ACCUMULATOR DRAIN VALVES
5.13. GREASE POINT
5.14. WELDING
5.15. EMERGENCY SHUTDOWN
5.16. LIFTING POINT
5.17. SPRING PRESSURE
5.18. ROPS/FOPS
5.19. OIL FILL AND CHECK
5.20. EMERGENCEY EGRESS
5.21. Wireless Signal
5.22. PRODUCT IDENTIFICATION PLATE
5.23. LUBRICATION CHART
6. OPERATING INSTRUCTIONSSECTION 30
6.1. PREPARING FOR OPERATION
6.2. WALK AROUND INSPECTION
6.3. ENGINE STARTUP
6.4. AFTER ENGINE HAS STARTED
6.5. MACHINE OPERATION SAFETY PRECAUTIONS
6.6. OPERATING ON THE HAUL ROAD
6.7. STARTING ON A GRADE WITH A LOADED TRUCK
6.8. PASSING
6.9. LOADING
6.10. DUMPING
6.11. USING THE SPEED CONTROL FEATURE
6.12. SAFE PARKING PROCEDURES
6.13. NORMAL ENGINE SHUTDOWN PROCEDURE
6.14. SUDDEN LOSS OF ENGINE POWER
6.15. EMERGENCY STEERING SYSTEM
6.16. FUEL DEPLETION
6.17. TOWING
6.18. DISABLED TRUCK OPERATION
6.19. GENERAL
6.20. STEERING AND BRAKE SYSTEM
6.21. DISABLED TRUCK DUMPING PROCEDURE
6.22. RESERVE ENGINE OIL SYSTEM
7. OPERATOR CAB AND CONTROLSSECTION 32
7.1. STEERING WHEEL AND CONTROLS
7.2. DYNAMIC RETARDING
7.3. GRADE/SPEED RETARD CHART
7.4. OVERHEAD PANEL COMPONENTS
7.5. CENTER CONSOLE
7.6. DIAGNOSTIC PORTS
7.7. OPERATORS SEAT
7.8. PASSENGER SEAT (STANDARD SEAT)
7.9. HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
7.10. INSTRUMENT PANEL
7.11. STATUS INDICATOR LIGHTS
7.12. DIGITAL DISPLAY OPERATION
7.13. REAR AXLE LIGHT BAR
7.14. KOMTRAX PLUS
7.15. FUSES AND CIRCUIT BREAKERS
8. LUBRICATION AND SERVICESECTION 40
8.1. GENERAL
8.2. SERVICE CAPACITIES
8.3. HYDRAULIC TANK SERVICE
8.4. COOLING SYSTEM SERVICE
8.5. RESERVE ENGINE OIL SYSTEM
8.6. QUICK FILL SERVICE CENTER
8.7. CHECK DUMP BODY PADS
8.8. LUBRICATION CHART
8.9. HOUR (DAILY) INSPECTIONS
8.10. HOUR (DAILY) INSPECTIONS (Cont.)
8.11. INITIAL 50 HOUR LUBRICATION AND MAINTENANCE CHECKS
8.12. INITIAL 100 HOUR LUBRICATION AND MAINTENANCE CHECKS
8.13. HOUR LUBRICATION AND MAINTENANCE CHECKS
8.14. HOUR LUBRICATION AND MAINTENANCE CHECKS
8.15. HOUR LUBRICATION AND MAINTENANCE (Cont.)
8.16. ,000 HOURS LUBRICATION AND MAINTENANCE CHECKS
8.17. ,000 HOURS LUBRICATION AND MAINTENANCE CHECKS (cont.)
8.18. ,000 HOUR MAINTENANCE CHECKS
8.19. ,000 HOUR MAINTENANCE CHECKS
8.20. ,000 HOUR MAINTENANCE CHECKS
8.21. ,000 HOUR MAINTENANCE CHECKS
9. AUTOMATIC LUBRICATION SYSTEMSECTION 42
9.1. GENERAL DESCRIPTION
9.2. SYSTEM COMPONENTS
9.3. SYSTEM OPERATION
9.4. GENERAL INSTRUCTIONS
9.5. LUBRICANT PUMP
9.6. INJECTORS (SL1 Series H)
9.7. PREVENTIVE MAINTENANCE PROCEDURES
9.8. SYSTEM CHECKOUT
9.9. SYSTEM TROUBLESHOOTING CHART
10. COMPONENTS SPECIFICATIONSSECTION 50
10.1. MAJOR COMPONENT DESCRIPTIONS
10.2. SPECIFICATIONS
11. PAYLOAD METER IIISECTION 60
11.1. Introduction
11.2. COMPONENT DESCRIPTION
11.3. LOAD DISPLAY AND OPERATOR SWITCHES
11.4. PAYLOAD OPERATION CALCULATION
11.5. SOURCES FOR PAYLOAD ERROR
11.6. HAUL CYCLE DATA
11.7. PDM SOFTWARE OVERVIEW
11.8. DOWNLOADING DATA
11.9. PLM III SYSTEM CONFIGURATION
11.10. DATA ANALYSIS
12. AM/FM RADIO / CD / MP3 / USB / iPOD / AUX PLAYERSECTION 70
12.1. OPERATING INSTRUCTIONS

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