Komatsu 930E-2 Dump Truck Operation and Maintenance Manual CEAM006500

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Komatsu 930E-2 Dump Truck Operation and Maintenance Manual CEAM006500

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM006500
Format: PDF
Size: 1.8MB
Number of Pages: 158

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 930E-2 Dump Truck

0.1. TABLE OF CONTENTS
0.2. TRUCK MODEL ILLUSTRATION
0.3. ABOUT THIS MANUAL
0.4. STANDARD CHARTS AND TABLES
1. SAFETY
1.1. GENERAL SAFETY
1.2. PRECAUTIONS DURING OPERATION
1.2.1. OPERATING MACHINE
1.2.2. TOWING
1.2.3. BATTERY
1.3. PRECAUTIONS FOR MAINTENANCE
1.3.1. BEFORE CARRYING OUT MAINTENANCE
1.3.2. DURING MAINTENANCE
1.3.3. TIRES
1.3.4. ADDITIONAL JOB SITE RULES
1.3.5. WHEN REPAIRS ARE NECESSARY
1.3.6. SPECIAL PRECAUTIONS FOR WORKING ON A 930E TRUCK
1.4. WARNING, CAUTION, AND INSTRUCTION PLATES/DECALS
2. OPERATION
2.1. OPERATING INSTRUCTIONS
2.1.1. PREPARING FOR OPERATION
2.1.2. SAFETY IS THINKING AHEAD
2.1.3. AT THE TRUCK GROUND LEVEL WALK AROUND INSPECTION
2.2. ENGINE STARTUP SAFETY PRACTICES
2.3. AFTER ENGINE HAS STARTED
2.4. MACHINE OPERATION SAFETY PRECAUTIONS
2.5. MACHINE OPERATION ON THE HAUL ROAD
2.6. STARTING ON A GRADE WITH A LOADED TRUCK
2.7. PASSING
2.8. LOADING
2.9. DUMPING
2.10. TOWING
2.11. SAFE PARKING PROCEDURES
2.12. NORMAL ENGINE SHUTDOWN PROCEDURE
2.13. DELAYED ENGINE SHUTDOWN PROCEDURE
2.14. OPERATOR CAB AND CONTROLS
2.14.1. STEERING WHEEL AND CONTROLS
2.14.2. DYNAMIC RETARDER/SERVER BRAKE PEDAL
2.14.3. ACCELERATOR (THROTTLE) PEDAL
2.14.4. HEATER/AIR CONDITIONER VENTS
2.14.5. HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
2.14.6. OVERHEAD PANEL AND DISPLAYS
2.14.7. CENTER CONSOLE CONTROLS AND FEATURES
2.14.7.1. HOIST CONTROL LEVER
2.14.8. OPERATOR SEAT
2.15. INSTRUMENT PANEL AND INDICATOR LIGHTS
2.15.1. CONTROL SYMBOLS
2.16. INSTRUMENT PANEL (FIGURE 36)
2.17. PANEL GAUGES, INDICATORS, AND CONTROLS (DISCUSSION OF ITEMS 129, FIGURE 36)
2.18. OVERHEAD STATUS/WARNING INDICATOR LIGHT PANEL (FIGURE 37)
2.19. INDICATOR LIGHT SYMBOLS REFER TO FIGURE 37 BY ROWS (AE) AND COLUMNS (16)
2.19.1. HAZARD WARNING LIGHTS (7)
2.19.2. LAMP TEST SWITCH (8)
2.20. LINKON WARNINGS LIGHT
3. MAINTENANCE
3.1. LUBRICATION AND SERVICE
3.1.1. SERVICE CAPACITIES
3.1.2. HYDRAULIC TANK SERVICE
3.1.3. COOLANT LEVEL CHECK
3.1.4. RADIATOR FILLING PROCEDURE
3.1.5. COOLING SYSTEM RECOMMENDATIONS
3.1.6. LUBRICATION CHART
3.1.7. HOUR (SHIFT) LUBRICATION AND MAINTENANCE CHECKS
3.1.8. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.13. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.14. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.2. LINCOLN AUTOMATIC LUBRICATION SYSTEM (RECIPROCATING PUMP)
3.2.1. SYSTEM COMPONENTS
3.2.2. SYSTEM OPERATION
3.2.3. GENERAL INSTRUCTIONS
3.2.3.1. LUBRICANT REQUIRED
3.2.3.2. SYSTEM PRIMING
3.2.4. SYSTEM CHECK OUT
3.2.5. DC SOLID STATE TIMER CHECKOUT ADJUSTMENT
3.2.6. INJECTORS AND ADJUSTMENT
3.2.7. PUMP CYCLE (FLASHER) TIMER, INSTALLATION ADJUSTMENT
3.2.8. PRESSURE SWITCH
3.2.9. PRESSURE REDUCER ADJUSTMENT
3.2.10. TROUBLESHOOTING CHART
3.2.11. PREVENTATIVE MAINTENANCE PROCEDURES
4. SPECIFICATIONS
4.1. MAJOR COMPONENT DESCRIPTIONS
4.2. SPECIFICATIONS
5. OPTIONAL EQUIPMENT
5.1. PAYLOAD METER II (ON BOARD WEIGHING SYSTEM (OBWS) INDEX)
5.1.1. GENERAL INFORMATION
5.1.2. LIGHTS, SWITHES, AND COMPONENTS
5.1.3. TIPS FOR OPERATION
5.1.4. EXTERNAL DISPLAY LIGHTS
5.1.5. THEORY OF OPERATION
5.1.5.1. BASIC DESCRIPTION
5.1.5.2. LINKAGE FACTOR
5.1.5.3. BRAKE LOCK
5.1.5.4. SOURCES OF ERROR
5.1.5.5. TYPICAL DATA FROM SERVICE CHECK MODE
5.1.5.6. EXAMPLE CALCULATION OF PAYLOAD
5.1.5.7. CALCULATION OF THE CALIBRATION LOAD
5.1.6. TYPES OF DATA STORED
5.1.6.1. CYCLE DATA
5.1.6.2. ENGINE ON/OFF DATA
5.1.6.3. FAULT CODES AND WARNING DATA
5.1.6.4. ENGINE OPERATION
5.1.6.5. TOTAL PAYLOAD AND TOTAL NUMBER OF CYCLES
5.1.6.6. OTHER DATA
5.1.7. OPERATOR FUNCTIONS
5.1.7.1. USING THE OPERATOR LOAD COUNTER
5.1.7.1.1. DESCRIPTION
5.1.7.1.2. VIEWING THE OPERATOR LOAD COUNTER
5.1.7.1.3. CLEARING THE OPERATOR LOAD COUNTER
5.1.7.2. DIMMING THE LIGHTS ONTHE DISPLAY
5.1.8. INITIAL SETUP OF PAYLOAD METER
5.1.8.1. SWITCH SETTINGS
5.1.8.2. CHECKING THE OPERATOR CHECK MODE
5.1.8.3. CHECKING THE SERVICE CHECK MODE
5.1.8.3.1. SETTING UP00
5.1.8.3.2. SETTING PL00
5.1.8.4. CHECKING THE Gt SETTING
5.1.8.5. CHECKING THE INCLINOMETER SETTINGS
5.1.8.6. CALIBRATING A TRUCK
5.1.9. DISPLAYS AT STARTUP
5.1.10. SETUP AND MAINTENANCE
5.1.10.1. SETTING THE SPEED LIMIT
5.1.10.2. SETTINGS THE OPTION CODE
5.1.10.3. SETTING THE MACHINE I.D.
5.1.10.4. SETTING THE OPERATOR I.D.
5.1.10.5. SETTING THE TIME AND DATE
5.1.11. DOWNLOAD OF PAYLOAD FAULT CODES
5.1.12. DISPLAY OF FAULT CODES
5.1.13. CHARTS OF ERROR CODES AND OTHER INFORMATION
5.1.14. SERVICE CHECK MODE
5.1.15. MONITORING INPUT SIGNALS
5.1.16. UP FACTOR PAYLOAD CALCULATION GAIN
5.1.17. PL MODE LOAD CALCULATION
5.1.18. FINAL GEAR RATIO SELECTION
5.1.19. BATTERY REPLACEMENT PROCEDURE
5.1.19.1. REPLACING THE BATTERY
5.1.19.2. AFTER REPLACING THE BATTERY
5.1.20. SUSPENSION PRESSURE SENSOR
5.1.20.1. MAKING CONNECTIONS
5.1.20.2. WIRING DIAGRAM
5.1.20.3. NORMAL OPERATION OF THE SCOREBOARD
5.1.21. PAYLOAD METER BACK PANEL
5.1.21.1. CONNECTIONS (AMP PIN IDENTIFICATION)
5.1.22. PAYLOAD CIRCUIT NUMBERS
5.1.23. PAYLOAD METER II REINITIALIZATION PROCEDURE
5.2. RADIO, AM/FM STERO CASSETTE

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