Komatsu 930E-2SE Dump Truck Operation and Maintenance Manual CEAM010500

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Komatsu 930E-2SE Dump Truck Operation and Maintenance Manual CEAM010500

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM010500
Format: PDF
Size: 5.0MB
Number of Pages: 156

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 930E-2SE Dump Truck

0.1. TABLE OF CONTENTS
0.2. TRUCK MODEL ILLUSTRATION
0.3. ABOUT THIS MANUAL
0.4. STANDARD CHARTS AND TABLES
1. SAFETY
1.1. GENERAL SAFETY
1.2. PRECAUTIONS DURING OPERATION
1.2.1. OPERATING MACHINE
1.2.2. TOWING
1.2.3. BATTERY
1.3. PRECAUTIONS FOR MAINTENANCE
1.3.1. BEFORE CARRYING OUT MAINTENANCE
1.3.2. DURING MAINTENANCE
1.3.3. TIRES
1.3.4. ADDITIONAL JOB SITE RULES
1.4. WHEN REPAIRS ARE NECESSARY
1.4.1. SPECIAL PRECAUTIONS FOR WORKING ON A 930E TRUCK
1.5. WARNING, CAUTION, AND INSTRUCTION PLATES/DECALS
2. OPERATION
2.1. OPERATING INSTRUCTIONS
2.1.1. PREPARING FOR OPERATION
2.1.2. SAFETY IS THINKING AHEAD
2.1.3. AT THE TRUCK GROUND LEVEL WALK AROUND INSPECTION
2.2. ENGINE STARTUP SAFETY PRACTICES
2.3. AFTER ENGINE HAS STARTED
2.4. MACHINE OPERATION SAFETY PRECAUTIONS
2.5. MACHINE OPERATION ON THE HAUL ROAD
2.6. STARTING ON A GRADE WITH A LOADED TRUCK
2.7. PASSING
2.8. LOADING
2.9. DUMPING
2.10. TOWING
2.11. SAFE PARKING PROCEDURES
2.12. NORMAL ENGINE SHUTDOWN PROCEDURE
2.13. DELAYED ENGINE SHUTDOWN PROCEDURE
2.14. SUDDEN LOSS OF ENGINE POWER
2.15. RESERVE ENGINE OIL SYSTEM
2.16. OPERATOR CAB AND CONTROLS
2.16.1. STEERING WHEEL AND CONTROLS
2.16.2. DYNAMIC RETARDER/SERVICE BRAKE PEDAL
2.16.3. ACCELERATOR (THROTTLE) PEDAL
2.16.4. HEATER/AIR CONDITIONER VENTS
2.16.5. HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
2.16.6. GRADE SPEED CHART
2.16.7. CENTER CONSOLE CONTROLS AND FEATURES
2.16.7.1. HOIST CONTROL LEVER
2.16.8. OPERATOR SEAT
2.17. INSTRUMENT PANEL AND INDICATOR LIGHTS
2.17.1. CONTROL SYMBOLS
2.18. INSTRUMENT PANEL (FIGURE 37)
2.19. PANEL GAUGES, INDICATORS, AND CONTROLS (DISCUSSION OF ITEMS 129, FIGURE 36)
2.20. OVERHEAD STATUS/WARNING INDICATOR LIGHT PANEL (FIGURE 38)
2.21. INDICATOR LIGHT SYMBOLS REFER TO FIGURE 38 BY ROWS (AE) AND COLUMNS (16)
2.21.1. HAZARD WARNING LIGHTS (7)
2.21.2. LAMP TEST SWITCH (8)
2.22. LINKON WARNINGS LIGHT
3. MAINTENANCE
3.1. LUBRICATION AND SERVICE
3.1.1. SERVICE CAPACITIES
3.1.2. HYDRAULIC TANK SERVICE
3.1.3. COOLANT LEVEL CHECK
3.1.4. RADIATOR FILING PROCEDURE
3.1.5. COOLING SYSTEM RECOMMENDATIONS
3.1.6. RESERVE ENGINE OIL SYSTEM
3.1.7. LUBRICATION CHART
3.1.8. HOUR (SHIFT) LUBRICATION AND MAINTENANCE CHECKS
3.1.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.13. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.14. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.15. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.2. LINCOLN AUTOMATIC LUBRICATION SYSTEM (ROTARY PUMP)
3.2.1. GENERAL DESCRIPTION
3.2.2. SYSTEM COMPONENTS
3.2.3. SYSTEM OPERATION
3.2.4. INJECTOR OPERATION
3.2.5. INJECTORS
3.2.6. GENERAL INSTRUCTIONS
3.2.6.1. LUBRICANT REQUIRED
3.2.6.2. SYSTEM PRIMING
3.2.6.3. FILTER ASSEMBLY
3.2.6.4. LUBRICANT PUMP
3.2.7. SYSTEM CHECK OUT
3.2.7.1. LUBRICATION CYCLE TIMER CHECK
3.2.8. SYSTEM TROUBLESHOOTING CHART
3.2.9. PREVENTATIVE MAINTENANCE PROCEDURES
4. SPECIFICATIONS
4.1. MAJOR COMPONENT DESCRIPTIONS
4.2. SPECIFICATIONS
5. OPTIONAL EQUIPMENT
5.1. PAYLOAD METER 3 (ON BOARD WEIGHTING SYSTEM (OBWS) INDEX)
5.1.1. OPERATION SECTION
5.1.2. INTRODUCTION
5.1.3. DATA SUMMARY
5.1.4. DATA GATHERING
5.1.5. COMPONENT DESCRIPTION
5.1.5.1. SYSTEM DIAGRAM
5.1.5.2. SUSPENSION PRESSURE SENSORS
5.1.5.3. INCLINOMETER
5.1.5.4. OPERATOR DISPLAY
5.1.5.5. OPERATOR SWITCH
5.1.5.6. SPEED INPUT
5.1.5.7. BODYUP SWITCH
5.1.5.8. BRAKE LOCK SWITCH
5.1.5.9. PAYLOAD METER
5.1.5.10. COMMUNICATIONS PORTS
5.1.5.11. KEYSWITCH INPUT
5.1.5.12. PAYLOAD METER POWER
5.1.5.13. LOAD LIGHTS
5.1.5.14. WIRING AND TERMINATION
5.1.5.15. TCI OUTPUTS
5.1.6. OPERATOR DISPLAY AND SWITCH
5.1.6.1. READING THE SPEEDOMETER
5.1.6.2. READING THE LOAD DISPLAY
5.1.6.3. USING THE OPERATOR ID
5.1.6.4. USING THE LOAD AND TON COUNTER
5.1.6.4.1. TOTAL TON COUNTER
5.1.6.4.2. TOTAL LOAD COUNTER
5.1.6.4.3. CLEARING THE COUNTERS
5.1.6.5. VIEWING LIVE SENSOR DATA
5.1.6.6. OTHER DISPLAY MESSAGES
5.1.7. PAYLOAD OPERATION CALCULATION
5.1.7.1. DESCRIPTION OF HAUL CYCLE STATES
5.1.7.1.1. STATES OR STAGES OF A TYPICAL HAUL CYCLE
5.1.7.1.2. HAUL CYCLE DESCRIPTION
5.1.7.2. LOAD CALCULATION
5.1.7.3. CARRY BACK
5.1.7.4. MEASUREMENT ACCURACY
5.1.7.5. SOURCES FOR PAYLOAD ERROR
5.1.7.5.1. PAYLOAD ERROR
5.1.7.5.2. LOAD CONDITIONS
5.1.7.5.3. PRESSURE SENSORS
5.1.7.5.4. SWING LOADS
5.1.7.5.5. SPEED AND DISTANCE
5.1.8. HAUL CYCLE DATA
5.1.8.1. HAUL CYCLE DATA
5.1.8.2. HAUL CYCLE WARNING FLAGS
5.1.8.3. ALARM RECORDS
5.1.8.4. FRAME TORQUE DATA
5.1.8.5. SPRUNG WEIGHT DATA
5.1.8.6. MAXIMUM SPEED DATA
5.1.9. PC SOFTWARE OVERVIEW
5.1.9.1. PC OVERVIEW
5.1.9.2. SYSTEM CONFIGURATION
5.1.9.3. INSTALLING THE PAYLOAD METER 3 SOFTWARE
5.1.10. DOWNLOADING DATA
5.1.11. PLM3 SYSTEM CONFIGURATION
5.1.11.1. STARTING COMMUNICATIONS
5.1.11.1.1. DISPLAYED PAYLOAD UNITS
5.1.11.1.2. TIME UNITS
5.1.11.2. CONNECTION MENU
5.1.11.3. CONNECTING TO THE PAYLOAD METER
5.1.11.4. CONFIGURE THE PAYLOAD METER
5.1.11.4.1. SETTING THE DATA AND TIME
5.1.11.4.2. SETTING THE TRUCK TYPE
5.1.11.4.3. SETTING THE GAUGE DISPLAY UNITS
5.1.11.4.4. SETTING THE FRAME SERIAL NUMBER
5.1.11.4.5. SETTING THE TRUCK NUMBER
5.1.11.4.6. SETTING THE KMS DISTRIBUTOR
5.1.11.4.7. SETTING THE KMS CUSTOMER
5.1.11.5. CLEAN TRUCK TARE
5.1.11.6. INCLINOMETER CALIBRATION
5.1.12. DATA ANALYSIS
5.1.12.1. CREATING A QUERY
5.1.12.1.1. SORTING ON A TRUCK UNIT NUMBER
5.1.12.1.2. SORTING ON A TRUCK TYPE
5.1.12.1.3. SORTING ON DATE RANGE
5.1.12.1.4. SORTING ON TIME RANGE
5.1.12.2. PAYLOAD DETAIL SCREEN
5.1.12.3. CREATING REPORTS
5.1.12.3.1. SUMMARY ONE PAGE REPORT
5.1.12.3.2. DETAILED MULTIPAGE REPORT
5.1.12.4. CREATING GRAPHS
5.1.12.5. EXPORTING DATA
5.1.12.5.1. CSV EXPORT
5.1.12.5.2. COMPRESSED
5.1.12.6. IMPORTING DATA
5.1.12.7. DELETING HAUL CYCLE RECORDS
5.1.12.8. VIEWING ALARMS
5.1.12.9. DELETING ALARM RECORDS
5.2. RADIO, AM/FM STERO CASSETTE

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