Komatsu BR380JG-1 Galeo Mobile Crusher Operation and Maintenance Manual TEN00006-03

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Komatsu BR380JG-1 Galeo Mobile Crusher Operation and Maintenance Manual TEN00006-03

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: TEN00006-03
Format: PDF
Size: 14.6MB
Number of Pages: 350

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- BR380JG-1 Galeo Mobile Crusher

1. COVER
2. FOREWORD
2.1. FOREWORD
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
2.3.2. BREAKING IN THE NEW MACHINE
2.4. NECESSARY INFORMATION
2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
2.4.2. ENGINE SERIAL NO. PLATE AND POSITION
2.4.3. POSITION OF SERVICE METER
2.4.4. TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
3. CONTENTS
4. SAFETY
4.1. SAFETY
4.2. SAFETY LABELS
4.2.1. POSITIONS OF SAFETY PICTOGRAMS
4.2.2. SAFETY LABELS
4.3. GENERAL PRECAUTIONS
4.3.1. SAFETY RULES
4.3.2. IF ABNORMALITIES ARE FOUND
4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
4.3.5. SAFETY FEATURES
4.3.6. KEEP MACHINE CLEAN
4.3.7. ON OPERATORS PLATFORM
4.3.8. ALWAYS APPLY LOCK WHEN LEAVING UPPER OPERATORS PLATFORM
4.3.9. HANDRAILS AND STEPS
4.3.10. PRECAUTIONS WHEN WORKING IN HIGH PLACES
4.3.11. MOUNTING AND DISMOUNTING
4.3.12. NO PEOPLE ON ATTACHMENTS
4.3.13. CRUSHING OR CUTTING PREVENTION
4.3.14. PREVENTION OF BURNS
4.3.15. FIRE PREVENTION
4.3.16. ACTION IF FIRE OCCURS
4.3.17. PRECAUTIONS FOR ATTACHMENTS
4.3.18. UNAUTHORIZED MODIFICATION
4.3.19. SAFETY AT WORKSITE
4.3.20. WORKING ON LOOSE GROUND
4.3.21. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
4.3.22. ENSURE GOOD VISIBILITY
4.3.23. VENTILATION FOR ENCLOSED AREAS
4.3.24. CHECKING SIGNALMANS SIGNALS AND SIGNS
4.3.25. BE CAREFUL ABOUT ASBESTOS DUST
4.3.26. MAGNETIC SEPARATOR
4.4. PRECAUTIONS FOR OPERATION
4.4.1. STARTING ENGINE
4.4.2. OPERATION
4.4.3. CRUSHING OPERATION
4.4.4. TRANSPORTATION
4.4.5. BATTERY
4.4.6. TOWING
4.5. PRECAUTIONS FOR MAINTENANCE
4.5.1. WARNING TAG
4.5.2. KEEP WORK PLACE CLEAN AND TIDY
4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
4.5.6. PRECAUTIONS FOR CONVEYOR MAINTENANCE
4.5.7. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE OF FEEDER, CRUSHER
4.5.8. PROPER TOOLS
4.5.9. PERSONNEL
4.5.10. PRECAUTIONS WHEN MOUNTING, DISMANTLING AND STORING ATTACHMENTS
4.5.11. PRECAUTIONS FOR WORK UNDER MACHINE
4.5.12. NOISE
4.5.13. PRECAUTIONS WHEN USING HAMMER
4.5.14. REPAIR WELDING
4.5.15. REMOVING BATTERY TERMINAL
4.5.16. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
4.5.17. DO NOT DISASSEMBLE RECOIL SPRING
4.5.18. PRECAUTIONS WITH HIGHPRESSURE OIL
4.5.19. HANDLING HIGHPRESSURE HOSES
4.5.20. WASTE MATERIAL
4.5.21. COMPRESSED AIR
4.5.22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5. OPERATION
5.1. GENERAL VIEW
5.1.1. GENERAL VIEW OF MACHINE
5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
5.2. EXPLANATION OF COMPONENTS
5.2.1. MACHINE MONITOR
5.2.2. SWITCHES
5.2.3. CONTROL LEVERS
5.2.4. OPTIONRELATED SWITCHES
5.2.5. CAP, COVER WITH LOCK
5.2.6. REVOLVING WARNING LAMP
5.2.7. ELECTRIC POWER TAKEOFF
5.2.8. CHECK BEFORE STARTING ENGINE
5.2.9. STARTING ENGINE
5.2.10. OPERATIONS AND CHECKS AFTER STARTING ENGINE
5.2.11. STOPPING ENGINE
5.2.12. CHECK AFTER STOPPING ENGINE
5.2.13. MACHINE OPERATION
5.2.14. STEERING MACHINE
5.2.15. OPERATION OF WORK EQUIPMENT
5.2.16. CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK
5.2.17. CHECK AFTER FINISHING WORK
5.2.18. LOCKING
5.2.19. RUNIN OPERATION OF JAW CRUSHER
5.2.20. PRECAUTIONS WHEN OPERATING JAW CRUSHER
5.2.21. EFFICIENT USE OF JAW CRUSHER
5.2.22. SCOPE OF WORKS USING MOBILE CRUSHER
5.2.23. PROHIBITIONS FOR OPERATION
5.2.24. PRECAUTIONS WHEN TRAVELING UP OR DOWNHILLS
5.3. TRANSPORTATION
5.3.1. TRANSPORTATION PROCEDURE
5.3.2. LOADING, UNLOADING WORK
5.3.3. LIFTING MACHINE
5.4. COLD WEATHER OPERATION
5.4.1. PRECAUTIONS FOR LOW TEMPERATURE
5.4.2. AFTER COMPLETION OF WORK
5.4.3. AFTER COLD WEATHER
5.5. LONGTERM STORAGE
5.5.1. BEFORE STORAGE
5.5.2. DURING STORAGE
5.5.3. AFTER STORAGE
5.5.4. STARTING MACHINE AFTER LONGTERM STORAGE
5.6. TROUBLESHOOTING
5.6.1. AFTER RUNNING OUT OF FUEL
5.6.2. PHENOMENA THAT ARE NOT FAILURES
5.6.3. METHOD OF TOWING MACHINE
5.6.4. IF BATTERY IS DISCHARGED
5.6.5. OTHER TROUBLE
6. MAINTENANCE
6.1. GUIDE TO MAINTENANCE
6.2. OUTLINE OF SERVICE
6.2.1. HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT
6.2.2. RELATING TO ELECTRIC SYSTEM
6.2.3. OUTLINE OF HYDRAULIC EQUIPMENT
6.2.4. AIRBLEEDING FROM HYDRAULIC CIRCUIT
6.3. WEAR PARTS
6.3.1. WEAR PARTS LIST
6.3.2. JAW CRUSHER RELATED PARTS
6.3.3. PRIMARY CONVEYOR RELATED PARTS
6.4. RECOMMENDED FUEL, COOLANT AND LUBRICANTS
6.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
6.5.1. CRUSHER ACCESSORY TOOLS
6.5.2. TORQUE LIST
6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
6.6.1. SAFETY CRITICAL PARTS
6.7. MAINTENANCE SCHEDULE CHART
6.7.1. MAINTENANCE SCHEDULE CHART
6.8. SERVICE PROCEDURE
6.8.1. INITIAL 250 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)
6.8.2. INITIAL 1000 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)
6.8.3. WHEN REQUIRED
6.8.4. CHECK BEFORE STARTING
6.8.5. EVERY 10 HOURS SERVICE
6.8.6. EVERY 100 HOURS SERVICE
6.8.7. EVERY 250 HOURS SERVICE
6.8.8. EVERY 500 HOURS SERVICE
6.8.9. EVERY 1000 HOURS SERVICE
6.8.10. EVERY 2000 HOURS SERVICE
6.8.11. EVERY 4000 HOURS SERVICE
6.8.12. EVERY 5000 HOURS SERVICE
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. ATTACHMENTS, OPTIONS
8.1. GENERAL PRECAUTIONS
8.1.1. PRECAUTIONS RELATED TO SAFETY
8.2. ATTACHMENTS, OPTIONS
8.2.1. ATTACHMENTS, OPTIONS CHART
8.2.2. METHOD FOR CONNECTING HYDRAULIC HOSES FOR OPTIONS
8.3. RADIO CONTROL UNIT
8.3.1. ON USE OF RADIO CONTROL UNIT
8.3.2. DIRECTIONS FOR USE
8.3.3. REMOTE CONTROL OPERATION
8.4. MUCK DISCHARGE CONVEYOR
8.4.1. PROCEDURE FOR RAISING (BENDING) MUCK DISCHARGE CONVEYOR
8.4.2. PROCEDURE FOR LOWERING MUCK DISCHARGE CONVEYOR
8.4.3. GREASING MUCK DISCHARGE CONVEYOR
8.4.4. CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR
8.4.5. FAILURES AND CORRECTIVE ACTIONS
8.4.6. WEARING PARTS
8.4.7. SPECIFICATIONS
8.5. MTYPE CHUTE
8.5.1. METHOD OF OPERATION
8.6. BELT CONVEYOR PROTECTIVE PLATE
8.7. GRIZZLY BAR OPENING
8.8. HANDLING MACHINES EQUIPPED WITH KOMTRAX
8.8.1. BASIC PRECAUTIONS
8.9. MACHINES THAT CAN INSTALL ATTACHMENTS
8.9.1. NAMES OF CONTROL PANEL SWITCHES
8.9.2. HYDRAULIC POWER TAKEOFF PORT
8.9.3. ATTACHMENT PORT
8.9.4. PROCEDURE FOR CONNECTING OPTIONS
8.10. HYDRAULIC VIBRATORY SIEVE
8.10.1. SPECIFICATION
8.10.2. GENERAL VIEW
8.10.3. CAUTIONS TO BE NOTED FOR SAFETY
8.10.4. CONNECTING METHOD TO MACHINE BODY
8.10.5. PRECAUTIONS DURING OPERATION
8.11. HYDRAULIC SECONDARY CONVEYOR
8.11.1. SPECIFICATIONS
8.11.2. GENERAL VIEW
8.11.3. INCLINED LEG CONNECTING METHOD
8.11.4. LIFTING METHOD
8.11.5. CONNECTING METHOD TO MACHINE BODY
8.11.6. PRECAUTIONS ON OPERATION
8.11.7. INSPECTION, MAINTENANCE AND ADJUSTMENT
8.11.8. TROUBLES AND CORRECTIVE ACTIONS
8.11.9. CONSUMABLE PARTS OF HYDRAULIC SECONDARY CONVEYOR
8.12. SPRINKLER
8.12.1. EXPLANATIONS FOR COMPONENT PARTS
8.12.2. HOW TO USE SPRINKLER
8.12.3. INSPECTION AND MAINTENANCE
9. INDEX

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