Komatsu D475A-5E0, D475ASD-5E0 Bull Dozer Field Assembly Instruction GEN00051-12

Description

• Model List:
  • D475A-5E0 Bull Dozer
  • D475ASD-5E0 Bull Dozer

• 1. COVER
• 2. FIELD ASSEMBLY INSTRUCTION
• 2.1. CONTENTS
• 2.2. SPECIFICATIONS
• 2.3. PRECAUTIONS FOR FIELD ASSEMBLY
• 2.4. DISPOSAL OF REMOVED PARTS
• 2.5. ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE
• 2.6. KIT LAYOUT DIAGRAM
• 2.7. STYLE FOR TRANSPORTATION
• 2.8. TOOLS LIST FOR FIELD ASSEMBLY
• 2.9. SKETCH OF TOOLS
• 2.10. TIGHTENING TORQUE
• 2.11. COATING MATERIALS
• 2.12. Assembly
• 2.12.1. A1 Setting of track shoe
• 2.12.2. A2 Setting of the machine
• 2.12.3. A3 Installation of blade lift hydraulic cylinder
• 2.12.4. A4 Installation of undercarriage
• 2.12.5. A5 Adding oil to pivot chamber
• 2.12.6. A6 Check of oil and coolant levels
• 2.12.7. A7 Installation of ripper
• 2.12.8. A8 Installation of trunnion
• 2.12.9. A9 Installation of track shoe
• 2.12.10. A10 Check track tension
• 2.12.11. A11 Assembly of blade
• 2.12.12. A12 Installation of blade
• 2.12.13. A13 Installation of operators cab
• 2.12.14. A14 Installation of ROPS
• 2.12.15. A15 Installing direction of exhaust pipe
• 2.12.16. A16 Installation of giant ripper shank
• 2.12.17. A17 Adjustment of arm joint (Ublade)
• 2.12.18. A18 Installation of counterweight
• 2.12.19. A19 Procedure for adjusting blad e tilt angle limit
• 2.12.20. A20 Method of checking autoreset system (Superdozer)
• 2.12.21. A21 Installation o f ORBCOMM antenna and wiring harness
• 2.12.22. A22 Installing lunchbox band (if equipped)
• 2.12.23. A23 Greasing each part of work equipment
• 2.12.24. A24 Bleeding air from hydraulic cylinders
• 2.12.25. A25 Air bleeding from wo rk equipment pump and fan pump
• 2.13. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY
• 2.13.1. M1 Check and adjustment of operators cab
• 2.13.2. M2 Inspection of machine monitor
• 2.13.3. M3 Noinjection cranking of engine
• 2.13.4. M4 Setting procedure of user adjust mode
• 2.13.5. M5 Replacement of return filter (Replacement of standard filter special flushing parts)
• 2.13.6. M6 Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)
• 2.13.7. M7 Replacement of return filter (Replacement of special flushing parts standard filter)
• 2.13.8. M8 Bleeding air from hydraulic cylinders
• 2.14. APPENDIX 1. INSTALLATION OF SPILL GUARDS
• 2.15. APPENDIX 2. PRECAUTIONS FOR INITIALIZATION PROCEDURES FOR VHMS CONTROLLER
• 2.16. FIELD ASSEMBLY INSPECTION REPORT (UDOZER SPECIFICATION)
• 2.17. FIELD ASSEMBLY INSPECTION REPORT (SUPERDOZER SPECIFICATION)