Komatsu D475A-8 Bull Dozer Field Assembly Instruction GEN00196-06

$30.00

  • Type Of Manual: Field Assembly Instruction
  • Manual ID: GEN00196-06
  • Format: PDF
  • Size: 37.2MB
  • Number of Pages: 409

Description

  • Model List:

    • D475A-8 Bull Dozer
  • 1. COVER
  • 2. FOREWORD
  • 3. CONTENTS
  • 4. PRECAUTIONS FOR FIELD ASSEMBLY
  • 5. DISPOSAL OF REMOVED PARTS
  • 6. ASSEMBLY PROCEDURE, NECESSARY EQUIPMENTS, AND SCHEDULE
  • 7. KIT LAYOUT DIAGRAM (WORK SPACE LAYOUT)
  • 8. PACKING STYLE FOR TRANSPORTATION
  • 9. SPECIFICATIONS
  • 10. TOOL LIST FOR FIELD ASSEMBLY
  • 11. DIAGRAM FOR TOOLS
  • 12. TIGHTEN TORQUE TABLE
  • 13. COATING MATERIALS LIST
  • 14. SELECTION OF WIRE ROPES USED FOR ASSEMBLY
  • 15. SELECTION OF NYLON SLINGS USED FOR ASSEMBLY
  • 16. ASSEMBLY PROCEDURE
  • 16.1. A1 Installation of track shoe assembly
  • 16.2. A2 Installation of machine body (chassis)
  • 16.3. A3 Installation of operators cab assembly(When operator cab assembly is not installed)
  • 16.4. A4 Installation of pivot shaft (When pivot shaft is not installed)
  • 16.5. A5 Installation of final drive assembly
  • 16.6. A6 Installation of undercover (When undercover is not installed)
  • 16.7. A7 Installation of blade lift hydraulic cylinder
  • 16.8. A8 Installation of undercarriage 1
  • 16.9. A8 Installation of undercarriage 2
  • 16.10. A9 Adding oil to pivot chamber
  • 16.11. A10 Inspection of oil level and coolant level
  • 16.12. A11 Installation of ripper1 (Machine with ripper)
  • 16.13. A11 Installation of ripper2 (Machine with ripper)
  • 16.14. A11 Installation of ripper3 (Machine with ripper)
  • 16.15. A11 Installation of ripper4 (Machine with ripper)
  • 16.16. A11 Installation of ripper5 (Machine with ripper)
  • 16.17. A11 Installation of ripper6 (Machine with ripper)
  • 16.18. A11 Installation of counterweight (Machine with counterweight)
  • 16.19. A12 Installation of trunnion
  • 16.20. A13 Installation of track
  • 16.21. A14 Adjusting of track tension
  • 16.22. A15 Installation of mask
  • 16.23. A16 Installation of handrail / step on right side of radiator
  • 16.24. A17 Installation of shandrail / step on left side of radiator
  • 16.25. A18 Instalation of cab right side cover(When cab right side cover is not installed)
  • 16.26. A19 Instalation of cab left side cover(When cab left side cover is not installed)
  • 16.27. A20 Assembling of blade unit1 (Machine with semiU blade/fullU blade)
  • 16.28. A20 Assembling of blade unit2 (Machine with semiU blade/fullU blade)
  • 16.29. A20 Assembling of blade unit3 (Machine with semiU blade/fullU blade)
  • 16.30. A20 Assembling of blade unit4 (Machine with semiU blade/fullU blade)
  • 16.31. A20 Assembling of blade unit5 (Machine with semiU blade/fullU blade)
  • 16.32. A20 Assembling of blade unit1 (Machine with superdozer blade)
  • 16.33. A20 Assembling of blade unit2 (Machine with superdozer blade)
  • 16.34. A20 Assembling of blade unit3 (Machine with superdozer blade)
  • 16.35. A20 Assembling of blade unit4 (Machine with superdozer blade)
  • 16.36. A20 Assembling of blade unit5 (Machine with superdozer blade)
  • 16.37. A21 Installation of blade assembly (Machine with semiU blade/fullU blade)
  • 16.38. A21 Installation of blade assembly (Machine with superdozer blade)
  • 16.39. A22 Installation of KOMTRAX antenna
  • 16.40. A23 Installation of ROPS
  • 16.41. A24 Installation of engine air intake port hood(When engine air intake port hood is not installed)
  • 16.42. A25 Installation of precleaner (optional)(When precleaner is not installed)
  • 16.43. A26 Installation of engine exhaust pipe(When engine exhaust pipe is not installed)
  • 16.44. A27 Installation of headlamp (When headlamp is not installed)
  • 16.45. A28 Installation of giant ripper shank
  • 16.46. A29 Adjustment of blade tilt control angle(Machine with semiU blade/fullU blade)
  • 16.47. A30 Adjustment of blade tilt control angle(Machine with superdozer)
  • 16.48. A31 Blade pitch current value correction (Machine with superdozer)
  • 16.49. A32 Installation of platform1
  • 16.50. A32 Installation of platform2
  • 16.51. A32 Installation of platform3
  • 16.52. A32 Installation of platform4
  • 16.53. A33 Greasing each part
  • 16.54. A34 Bleeding air from hydraulic cylinder
  • 16.55. A35 Bleeding air from work equipment pump and fan pump
  • 16.56. A36 Installation of quick charge piping (optional)
  • 16.57. A37 Installation of ladder 1 (For machine with ladder)
  • 16.58. A37 Installation of ladder 2 (For machine with ladder)
  • 16.59. A37 Installation of ladder 3 (For machine with ladder)
  • 16.60. A37 Installation of ladder 4 (For machine with ladder)
  • 16.61. A37 Installation of ladder 5 (For machine with ladder)
  • 16.62. A38 Installation of ladder 1 (For machine with retrofitting ladder)
  • 16.63. A38 Installation of ladder 2 (For machine with retrofitting ladder)
  • 16.64. A38 Installation of ladder 3 (For machine with retrofitting ladder)
  • 16.65. A38 Installation of ladder 4 (For machine with retrofitting ladder)
  • 16.66. A38 Installation of ladder 5 (For machine with retrofitting ladder)
  • 16.67. A38 Installation of ladder 6 (For machine with retrofitting ladder)
  • 16.68. A38 Installation of ladder 7 (For machine with retrofitting ladder)
  • 16.69. A39 Installation of access light and additional work lamp (optional)
  • 16.70. A40 Installation of stroke sensing blade lift cylinder (When installing the ICT local modification kit)
  • 16.71. A41 Installation of stroke sensor harness (When installing the ICT local modification kit)
  • 16.72. A42 Installation of IMU sensor (When installing the ICT local modification kit)
  • 16.73. A43 Installation of ICT harness(When installing the ICT local modification kit)
  • 16.74. A44 Installation of AUX BOX (When installing the ICT local modification kit)
  • 16.75. A45 Installation of navigation controller (When installing the ICT local modification kit)
  • 16.76. A46 Installation of control box (When installing the ICT local modification kit)
  • 16.77. A47 Installation of offset switch (When installing the ICT local modification kit)
  • 17. CHECK AND MAINTENANCE PROCEDURES
  • 17.1. M1 Checking machine monitor 1
  • 17.2. M1 Checking machine monitor 2
  • 17.3. M1 Checking machine monitor 3
  • 17.4. M1 Checking machine monitor 4
  • 17.5. M1 Checking machine monitor 5
  • 17.6. M2 Adjustment menu
  • 17.7. M3 Change of return filter (Standard filter Flushing filter)
  • 17.8. M4 Flushing hydraulic circuit and bleeding air from cylinder 1
  • 17.9. M5 Change of return filter (Flushing filter > Standard filter)
  • 17.10. M6 Bleeding air from cylinder 2
  • 17.11. M7 How to start operation of KOMTRAX terminal and how to initializeKOMTRAX Plus controller
  • 17.12. M8 Noinjection cranking of engine
  • 17.13. M9 Calibration of cutting edge
  • 18. APPENDIX 1 INSTALLATION OF SPILL GUARDS
  • 19. APPENDIX 2 FIELD ASSEMBLY INSPECTION REPORT
  • 20. APPENDIX 3 PmCLINIC
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