Komatsu EX50 Forklift Truck Operation and Maintenance Manual OM122

Description

• Model List:
  • EX50 Forklift Truck

• 1. CONTENTS
• 2. FOREWORD
• 2.1. DIRECTION OF TRUCK
• 2.2. LOCATION OF OPERATION AND MAINTENANCE MANUAL
• 2.3. SAFETY INFORMATION
• 2.3.1. EXAMPLE OF VERBAL SAFETY INDICATOR
• 2.3.2. EXAMPLE OF PICTORIAL SAFETY INDICATOR
• 2.4. MODEL CODING SYSTEM
• 2.5. WARRANTY AND SERVICE INFORMATION
• 2.5.1. MODEL TABLE AND SERIAL NUMBER LOCATION
• 2.5.2. CONTACTING KOMATSU FORKLIFT
• 2.5.3. ENGINE CERTIFICATION AND SERIAL NUMBER LOCATION
• 2.5.4. QUALIFICATION FOR OPERATION
• 2.5.5. RUNNING IN A NEW LIFT TRUCK
• 2.5.6. MAINTENANCE AFTER FIRST MONTH OR INITIAL 200 HOURS OF SERVICE
• 2.5.7. GENUINE KOMATSU FORKLIFT PARTS
• 2.6. Emission Control System Warranty
• 2.6.1. Products Warranted
• 2.6.2. Coverage
• 2.6.3. Limitations
• 2.6.4. Products Warranted
• 2.6.5. Your Warranty Rights and Obligations
• 2.6.6. Manufacturers Warranty Coverage
• 2.6.7. Owners Warranty Responsibilities
• 2.6.8. Coverage This emission control system warranty applies to the following emission control parts, if equipped
• 2.6.9. Replacement Parts
• 2.6.10. KFI Responsibilities
• 2.6.11. Warranty and Limitations
• 2.6.12. GENERAL EXCLUSIONS
• 2.7. STANDARD WARRANTY CERTIFICATE
• 2.8. EPA EMISSION CONTROL WARRANTY STATEMENT (DIESEL ENGINES)
• 3. SAFETY
• 3.1. SAFETY LABELS
• 3.1.1. SAFETY LABEL LOCATION CHART
• 3.1.2. SAFETY LABELS
• 3.2. BASIC PRECAUTIONS
• 3.3. BEFORE STARTING OPERATION
• 3.3.1. STARTUP INSPECTION
• 3.3.2. INSPECTION AND ADJUSTMENT BEFORE STARTING ENGINE
• 3.3.3. STARTUP INSPECTION
• 3.4. TRAVEL
• 3.4.1. PREPARATION BEFORE TRAVELING THE LIFT TRUCK
• 3.4.2. WHILE TRAVELING
• 3.4.3. STOPPING AND PARKING
• 3.5. TOWING
• 3.6. LOAD HANDLING OPERATION
• 3.7. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 3.8. HOISTING AND TRANSPORTING THE LIFT TRUCK
• 3.9. STRUCTURE AND STABILITY OF THE LIFT TRUCK
• 3.9.1. LONGITUDINAL STABILITY
• 3.9.2. CENTER OF GRAVITY OF A LOAD
• 3.9.3. COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
• 3.9.4. ACTUAL CAPACITY
• 3.9.5. SERIAL NO. AND LOAD TABLE
• 3.10. OPTIONAL SAFETY DEVICES
• 4. OPERATION
• 4.1. OVERVIEW OF LIFT TRUCK
• 4.1.1. GENERAL VIEW OF LIFT TRUCK
• 4.1.2. INSTRUMENTS AND CONTROLS
• 4.1.3. METER PANEL COMPONENTS
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. EXPLANATION OF METER PANEL COMPONENTS
• 4.2.2. EXPLANATION OF INSTRUMENTS AND CONTROLS
• 4.2.3. OPTIONAL AIR CONDITIONER OPERATION
• 4.3. OPERATION
• 4.3.1. STARTUP INSPECTION
• 4.3.2. MOUNTING AND DISMOUNTING
• 4.3.3. OPERATORS SEAT
• 4.3.4. STORING THE OPERATION AND MAINTENANCE MANUAL
• 4.3.5. ADJUSTING STEERING WHEEL POSITION
• 4.3.6. STARTING, SHIFTING AND TRAVELING
• 4.3.7. LOAD HANDLING
• 4.3.8. CHECK AFTER OPERATION
• 5. MAINTENANCE
• 5.1. ABOUT INSPECTION AND MAINTENANCE
• 5.2. INSPECTION
• 5.2.1. STARTUP INSPECTION
• 5.2.2. LIST OF STARTUP CHECK POINTS
• 5.2.3. CHECK BEFORE OPERATION
• 5.2.4. CHECKS PERFORMED WITH THE STARTING SWITCH ON
• 5.2.5. CHECKS WITH THE ENGINE STARTED
• 5.2.6. CHECKS WHILE TRAVELING SLOWLY
• 5.2.7. CHECKS BY OPERATING THE WORK EQUIPMENT
• 5.2.8. INSPECTING CAB AND FRONT GLASS
• 5.2.9. safety function CHECKS
• 5.2.10. CHECK AND REPORT AFTER OPERATION
• 5.3. SIMPLE MAINTENANCE
• 5.3.2. FUEL
• 5.3.3. COOLING WATER (COOLANT AND DILUTED WATER)
• 5.3.4. GREASE
• 5.3.5. FILTERS
• 5.3.6. OIL, GREASE LOCATIONS AND INSPECTION AND MAINTENANCE INTERVALS
• 5.3.7. LUBRICANT LIST
• 5.4. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.5. MAINTENANCE SCHEDULE CHART
• 5.6. SERVICE DATA
• 5.7. TORQUE LIST
• 5.7.1. CLEANING AIR CLEANER ELEMENT
• 5.7.2. BLEEDING FUEL PREFILTER AIR
• 5.7.3. ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT
• 5.7.4. REPLACING TIRES
• 5.7.5. REPLACING FUSES
• 5.7.6. REPLACING LAMPS
• 5.7.7. CHECK FOR LOOSE ENGINE HIGHPRESSURE PIPING CLAMPS
• 5.7.8. CHECK FOR MISSING FUEL SPRAY PREVENTION CAPS
• 5.7.9. PROCEDURE FOR A DOWN BATTERY
• 5.8. COLD WEATHER OPERATION
• 5.8.1. PREPARATIONS FOR LOW TEMPERATURE
• 5.8.2. PRECAUTIONS AFTER COMPLETION OF OPERATIONS
• 5.8.3. WHEN COLD SEASON IS OVER
• 5.9. HANDLING IN HEAVYDUTY CONDITIONS
• 5.9.1. ACTION WHEN ENGINE HAS OVERHEATED
• 5.9.2. CLEANING COOLING SYSTEM AND RADIATOR FINS
• 5.9.3. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY
• 5.10. ACTION TO TAKE IF THE FORK FAILS TO LOWER
• 5.11. WASHING LIFT TRUCK
• 5.12. LONGTERM STORAGE
• 5.12.1. BEFORE STORAGE
• 5.12.2. DURING STORAGE
• 5.12.3. AFTER STORAGE
• 5.13. HOISTING LIFT TRUCK
• 5.14. LOADING AND UNLOADING LIFT TRUCK ON A TRAILER
• 6. TECHNICAL DATA
• 6.1. EX50 SPECIFICATIONS
• 6.1.1. FD100/1158
• 6.1.2. FD135/150E8
• 6.1.3. FD160E8
• 6.2. DIMENSIONAL DIAGRAM
• 7. ATTACHMENTS
• 7.1. ATTACHMENT SAFETY
• 7.2. FEATURES
• 7.3. MODEL PLATE LOCATION AND SERIAL NO.
• 7.4. SAFETY LABEL
• 7.5. GENERAL VIEW
• 7.5.1. SIDE SHIFT
• 7.5.2. FORK POSITIONER
• 7.6. EXPLANATION OF COMPONENTS
• 7.6.1. SIDE SHIFT
• 7.6.2. FORK POSITIONER
• 7.7. LOADING AND UNLOADING WITH A SIDE SHIFT
• 7.8. OPERATING FORK POSITIONER
• 7.9. INSPECTION AND MAINTENANCE SCHEDULE