Description
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Model List:
- GD535-6 Motor Grader
- 1. COVER
- 2. FOREWORD
- 2.1. READ THIS MANUAL
- 2.2. SAFETY INFORMATION
- 2.3. INTENDED USE
- 2.3.1. USE OF MACHINE
- 2.3.2. DIRECTIONS OF MACHINE
- 2.3.3. VISIBILITY FROM OPERATORS SEAT
- 2.3.4. PROTECTIVE STRUCTURES
- 2.4. ENGINE TECHNOLOGY TO CONFORM EXHAUST GASEMISSION
- 2.4.1. ABOUT ENGINE TECHNOLOGY
- 2.4.2. ABOUT DIESEL EXHAUST FLUID (DEF)
- 2.5. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- 2.5.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- 2.5.2. ENGINE NUMBER PLATE
- 2.5.3. SERVICE METER POSITION
- 2.5.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- 2.5.5. ABBREVIATION LIST
- 3. SAFETY
- 3.1. SAFETY LABELS
- 3.1.1. POSITION FOR ATTACHING SAFETY LABELS
- 3.1.2. SAFETY LABELS
- 3.2. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
- 3.2.1. PRECAUTIONS BEFORE STARTING OPERATION
- 3.2.2. PREPARATIONS FOR SAFE OPERATION
- 3.2.3. FIRE PREVENTION
- 3.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
- 3.2.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
- 3.2.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
- 3.3. PRECAUTIONS FOR OPERATION
- 3.3.1. PRECAUTIONS FOR JOBSITE
- 3.3.2. STARTING ENGINE
- 3.3.3. OPERATION
- 3.3.4. TRAVEL ON PUBLIC ROAD
- 3.3.5. TRANSPORTATION
- 3.3.6. TOWING
- 3.4. PRECAUTIONS FOR MAINTENANCE
- 3.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
- 3.4.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- 3.4.3. TIRES
- 3.5. PRECAUTIONS FOR DEF
- 3.5.1. GENERAL CHARACTERISTICS AND PRECAUTIONS WHEN YOU HANDLE
- 3.5.2. PRECAUTIONS FOR ADDING
- 3.5.3. PRECAUTIONS FOR STORING
- 3.5.4. PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE
- 3.5.5. OTHER PRECAUTIONS
- 4. OPERATION
- 4.1. GENERAL VIEW
- 4.1.1. GENERAL VIEW OF MACHINE
- 4.2. EXPLANATION OF COMPONENTS
- 4.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
- 4.2.2. BASIC OPERATION OF MACHINE MONITOR
- 4.2.3. BASIC OPERATION OF MACHINE MONITOR WHEN STARTING ENGINE IN ABNORMAL
- 4.2.4. WARNING DISPLAY
- 4.2.5. ACTION LEVEL DISPLAY
- 4.2.6. CAUTION LAMP LIST
- 4.2.7. WARNING DISPLAY
- 4.2.8. PILOT DISPLAY AND GAUGE DISPLAY
- 4.2.9. GAUGE DISPLAY
- 4.2.10. DEF LEVEL GAUGE
- 4.2.11. DEF LOW LEVEL GUIDANCE
- 4.2.12. ENGINE STOP OPERATION DURING THE AFTERTREATMENT DEVICES
- 4.2.13. REGENERATION GUIDANCE
- 4.2.14. MONITOR SWITCHES
- 4.2.15. USER MENU
- 4.2.16. SWITCHES
- 4.2.17. CONTROL LEVERS, PEDALS
- 4.2.18. HANDLE KOMATSU DIESEL PARTICULATE FILTER (KDPF)
- 4.2.19. HANDLE UREA SCR SYSTEM WARNING
- 4.2.20. ABOUT THE OPERATION OF UREA SCR SYSTEM
- 4.2.21. ABOUT THE OPERATION IN COLD WEATHER
- 4.2.22. INDUCEMENT STRATEGY WHEN DEF TANK LEVEL BECOMES LOW
- 4.2.23. INDUCEMENT STRATEGY WHEN ABNORMALITIES ARE SENSED IN THE UREA SCR SYSTEM DEVICES (EXCEPT ABNORMALITIES IN THE KDPF SYSTEM)
- 4.2.24. INDUCEMENT STRATEGY WHEN KDPF SYSTEM FAILURE IS FOUND IN UREA SCR SYSTEM
- 4.2.25. TEMPORARY RESTORATION FROM INDUCEMENT
- 4.2.26. PROCEDURE TO ACTIVATE TEMPORARY RESTORATION FROM INDUCEMENT
- 4.2.27. PROCEDURE TO DISABLE TEMPORARY RESTORATION FROM INDUCEMENT
- 4.2.28. DEF FILTER
- 4.2.29. KOMTRAX
- 4.3. MACHINE OPERATIONS AND CONTROLS
- 4.3.1. CHECKS AND ADJUSTMENT BEFORE YOU START ENGINE
- 4.3.2. STARTING ENGINE
- 4.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
- 4.3.4. STOPPING ENGINE
- 4.3.5. TRAVELING POSTURE FOR MACHINE
- 4.3.6. MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING
- 4.3.7. OPERATING WORK EQUIPMENT
- 4.3.8. ADJUSTING WORK EQUIPMENT POSTURE
- 4.3.9. CHECK AFTER YOU FINISH WORK
- 4.3.10. LOCKING
- 4.3.11. METHOD FOR OPENING AND CLOSING CAP WITH LOCK
- 4.3.12. METHOD FOR OPENING AND CLOSING HYDRAULIC OIL FILLER PORT CAP
- 4.3.13. HANDLING THE TIRES
- 4.4. TRANSPORTATION
- 4.4.1. STEPS FOR TRANSPORTATION
- 4.4.2. LOADING, UNLOADING WORK
- 4.4.3. PRECAUTIONS FOR LOADING
- 4.4.4. LIFTING MACHINE
- 4.5. COLD WEATHER OPERATION
- 4.5.1. PRECAUTIONS FOR LOW TEMPERATURE
- 4.6. LONGTERM STORAGE
- 4.6.1. BEFORE STORAGE
- 4.6.2. MAINTENANCE DURING LONGTERM STORAGE
- 4.6.3. AFTER STORAGE
- 4.7. TROUBLESHOOTING
- 4.7.1. AFTER RUNNING OUT OF FUEL
- 4.7.2. WHEN LEANING PIPING IS DAMAGED
- 4.7.3. TOWING THE MACHINE
- 4.7.4. IF BATTERY IS DISCHARGED
- 4.7.5. IF THE GEAR SHIFT LEVER OF THE TRANSMISSION HAS ANY TROUBLE
- 5. MAINTENANCE
- 5.1. GUIDES TO MAINTENANCE
- 5.2. OUTLINES OF SERVICE
- 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- 5.3. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
- 5.3.1. TORQUE LIST
- 5.4. MAINTENANCE SCHEDULE CHART
- 5.4.1. MAINTENANCE SCHEDULE CHART
- 5.5. SERVICE PROCEDURE
- 5.5.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
- 5.5.2. INITIAL 1000 HOURS SERVICE (ONLY AFTER THE FIRST 1000 HOURS)
- 5.5.3. WHEN REQUIRED
- 5.5.4. CHECK BEFORE STARTING
- 5.5.5. EVERY 50 HOURS SERVICE
- 5.5.6. EVERY 250 HOURS SERVICE
- 5.5.7. EVERY 500 HOURS SERVICE
- 5.5.8. EVERY 1000 HOURS SERVICE
- 5.5.9. EVERY 2000 HOURS SERVICE
- 5.5.10. EVERY 4000 HOURS SERVICE
- 5.5.11. EVERY 4500 HOURS MAINTENANCE
- 5.5.12. EVERY 8000 HOURS SERVICE
- 5.5.13. EVERY 9000 HOURS MAINTENANCE
- 6. SPECIFICATIONS
- 6.1. SPECIFICATIONS
- 7. REPLACEMENT PARTS
- 7.1. DEFINED LIFE PARTS
- 7.1.1. DEFINED LIFE PARTS LIST
- 7.2. WEAR PARTS
- 7.2.1. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
- 8. INDEX
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