Komatsu HB365LC-3 Hybrid Hydraulic Excavator Field Assembly Instruction GEN00146-02

Description

• Model List:
  • HB365LC-3 Hybrid Hydraulic Excavator

• 1. COVER
• 2. FOREWORD
• 3. CONTENTS
• 4. Specifications
• 5. Precautions for field assembly
• 6. Disposal of Removed Parts
• 7. Assembling Procedures, Applicable Equipment and Schedule
• 8. Flow of field assembly
• 9. KIT Layout Diagram
• 10. Transportation
• 11. Tool list for field assembly
• 12. Tightening Torque
• 13. Coating Materials
• 14. Selection of wire ropes used for assembly
• 15. Selection of nylon slings used for assembly
• 16. ASSEMBLY OF CHASSIS
• 16.1. A1 Installation of handrail
• 16.2. A2 Installation of climbing grip
• 16.3. A3 Installation of mirror
• 17. ASSEMBLING OF WORK EQUIPMENT
• 17.1. B1 Installation of Boom Cylinder
• 17.2. B2 Releasing remaining pressure in hydraulic circuit
• 17.3. B3 Installation of Boom Cylinder Hoses
• 17.4. B4 Installation of boom cylinder top pin
• 17.5. B5 Installation of boom assembly
• 17.6. B6 Installation of Hoses from Chassis Along Top of Boom
• 17.7. B7 Connection of Boom Cylinder Head
• 17.8. B8 Installation of Arm Assembly
• 17.9. B9 Installation of Bucket Cylinder Hoses between Boom and Bucket Cylinder
• 17.10. B10 Installation of Bucket
• 17.11. B11 Connection of Work Equipment Grease Piping
• 17.12. B12 Connection of Work Equipment Wiring
• 17.13. B13 Greasing after completion of work equipment
• 17.14. B14 Bleeding air from work equipment circuit
• 18. INCREASING AND DECREASING OF TRACK FRAME GAUGE,ASSEMBLING OF COUNTERWEIGHT
• 18.1. C1 Adjustment of track tension
• 18.2. C2 Sticking Sheet to Counterweight
• 18.3. C3 Installation of camera
• 18.4. C4 Installation of counterweight
• 19. PROCEDURE FOR INSPECTION AND MAINTENANCE AFTERCOMPLETION OF ASSEMBLY
• 19.1. M1 Replacement of return filter(Standard filter to flushing filter)
• 19.2. M2 Flushing of hydraulic circuit
• 19.3. M3 Replacement of Return Filter (Flushing Filter to standard Filter) (1/2)
• 19.4. M4 Check of oil/coolant level at each part
• 19.5. M5 Inspection of oil level in hydraulic tank and refill
• 19.6. M6 Parts to be touched up after field assembly
• 19.7. M7 Error code
• 19.8. M8 ADJUST KomVision Camera angle (KomVision Spec.) (Camera calibration and 12 m visibility check)
• 20. Mounting bolt torque check sheet
• 21. FIELD ASSEMBLY INSPECTION REPORT (Backhoe)