Komatsu HD325-7, HD405-7 Dump Truck Field Assembly Instruction GEN00045-08

Description

• Model List:
  • HD325-7 Dump Truck
  • HD405-7 Dump Truck

• 1. Cover
• 2. Outline of division (Only main components)
• 3. Dimensions of main components
• 4. Rough schedule of assembly and welding
• 5. List of equipments, tools, and consumables
• 6. Assembly process No.
• 6.1. Oil, grease, and coolant
• 6.2. Levels of oil, grease, and coolant
• 6.3. Slinging bare machine
• 6.4. Positioning bare machine
• 6.5. Assembly of tire and wheel assembly
• 6.6. Installing tire and wheel assembly
• 6.7. Installing rear tire valve extension
• 6.8. Installing rear monitor
• 6.9. Installing L.H platform
• 6.10. Installing L.H handrail
• 6.11. Installation of left handrail (Diagonal ladder specification)
• 6.12. Installation of diagonal ladder (Diagonal ladder specification)
• 6.13. Installation of diagonal ladder 1 (Diagonal ladder specification)
• 6.14. Installation of diagonal ladder 2 (Diagonal ladder specification)
• 6.15. Installation of diagonal ladder 3 (Diagonal ladder specification)
• 6.16. Installing radio antenna and fixing its cable
• 6.17. Installing side view mirrors
• 6.18. Installing under view mirrors (For general overseas countries)
• 6.19. Installing under view mirrors (For EU)
• 6.20. Installation of under view mirror (Diagonal ladder specification)
• 6.21. Installation of KOMTRAX antenna (If equipped)
• 6.22. Installing left side mudguard
• 6.23. Installing right side mudguard
• 6.24. Preparation of installing body
• 6.25. Welding body
• 6.26. Installing 150mm body spill guard (If equipped)
• 6.27. Installing 250mm body spill guard (If equipped)
• 6.28. Installing platform guard
• 6.29. Slinging body
• 6.30. Installing body hinge pin
• 6.31. Installing hoist cylinder
• 6.32. Installing body shim
• 6.33. Adjusting body shims
• 6.34. Installing muffler flange
• 6.35. Installing body accessories
• 6.36. Connecting dump sensor
• 6.37. Procedure for adjusting dump sensor
• 6.38. Calibrating dump control
• 6.39. Greasing
• 6.40. Touching up
• 6.41. Adjusting suspension
• 6.42. Sticking body decal
• 6.43. Adjustment of view range in mirror (For EU)
• 6.44. Adjustment of view range in mirror (For general overseas countries)
• 6.45. Check and addition of lubricants (1/2)
• 6.46. Check and addition of lubricants (2/2)
• 6.47. Check of inflation pressure of tires and inflation of them
• 6.48. C0010 Preparation of welding body
• 6.49. C0020 Assembly of split body
• 6.50. C0030 Tack welding body
• 6.51. C0040 Welding body
• 6.52. C0050 Welding body instruction (1/2)
• 6.53. C0060 Welding body instruction (2/2)
• 6.54. C0070 Turn over the body
• 6.55. C0080 Welding body protector (1/2)
• 6.56. C0090 Welding body protector (2/2)
• 6.57. C0100 Finishing and painting welded parts of body
• 7. Machine check sheet for field assembly