Komatsu HD325-8E0, HD405-8E0 Dump Truck Field Assembly Instruction GEN00189-04

$30.00

  • Type Of Manual: Field Assembly Instruction
  • Manual ID: GEN00189-04
  • Format: PDF
  • Size: 9.1MB
  • Number of Pages: 83

Description

  • Model List:

    • HD325-8E0 Dump Truck
    • HD405-8E0 Dump Truck
  • 1. COVER
  • 2. Contents
  • 3. Outline of separation (only for main components)
  • 4. Dimensions of main components, Sales code 7HC16
  • 5. Dimensions of main components, Sales code 7HC61
  • 6. Dimensions of main components, Sales code 7HC62
  • 7. Rough schedule of assembling and welding (for normal disassembly packing)
  • 8. Layout of work space
  • 9. Facility, jig and consumable parts list
  • 10. Field assembly procedure
  • 10.1. Oil, grease and coolant
  • 10.2. Amount of oil, grease and coolant
  • 10.3. Installation of tire and wheel assembly (front)
  • 10.4. Installation of rear tires and wheel assembly HD325
  • 10.5. Installation of rear tires and wheel assembly HD405
  • 10.6. Installation of exhaust TUBE on R.H. platform
  • 10.7. Installation of exhaust TUBE on R.H. platform Dump body heatingless
  • 10.8. Installation of R.H. side mirror
  • 10.9. Installation of R.H. platform mudguard HD325
  • 10.10. Installation of R.H. platform mudguard HD405
  • 10.11. Installation of R.H. platform antenna pole
  • 10.12. Installation of R.H. platform antenna
  • 10.13. Installation of R.H. platform antenna harness for KOMTRAX5
  • 10.14. Installation of R.H. platform antenna harness for KOMTRAX iridium
  • 10.15. Installation of bumper step
  • 10.16. Installation of front under mirror
  • 10.17. Installation of wheel chocks
  • 10.18. Installation of L.H. catwalk mount
  • 10.19. Installation of CAB rear handrail
  • 10.20. Installation of L.H. catwalk assembly
  • 10.21. Fixing and connection of L.H. catwalk harness
  • 10.22. Installation of wiring harness for mirror with heater at L.H. catwalk
  • 10.23. Installation of L.H. catwalk harness cover
  • 10.24. Connection of PLM harness
  • 10.25. Installation of fender mudguard
  • 10.26. Mounting of dump body
  • 10.27. Removal of hoist cylinder fixing jig
  • 10.28. Installation and shim adjustment of dump body pad
  • 10.29. Shim adjustment of dump body securing pad
  • 10.30. Welding of exhaust pipe tube by actually positioning parts on machine
  • 10.31. Installation of dump body mudguard HD325
  • 10.32. Installation of dump body mudguard HD405
  • 10.33. Installation of dump body rock ejector and lock pin
  • 10.34. Connection and adjustment of dump angle sensor
  • 10.35. Dump body control calibration
  • 10.36. Air bleeding of hoist cylinder
  • 10.37. Sticking of dump body decal HD325
  • 10.38. Sticking of dump body decal HD405
  • 10.39. Sticking of tieoff decals to dump for compliance withAustralian regulations
  • 10.40. Adjustment of mirror angle 1/2
  • 10.41. Adjustment of mirror angle 2/2
  • 10.42. Check and adding of each oil, etc.
  • 10.43. Adjustment of suspension gas
  • 10.44. C0010 Preparation of dump body welding
  • 10.45. C0020 Assembly work of dump body
  • 10.46. C0030 Tack welding of dump body
  • 10.47. C0040 Dump body welding
  • 10.48. C0050 Dump body welding procedure 1
  • 10.49. C0060 Dump body welding procedure 2
  • 10.50. C0070 Dump body welding procedure 3
  • 10.51. C0080 Dump body welding procedure 4
  • 10.52. C0090 Turning over of dump body
  • 10.53. C0100 Welding of dump body protector
  • 10.54. C0110 Weld finishing and painting of dump body
  • 10.55. C0120 Welding of dump body protector
  • 10.56. B010 Installation of subassembly of the dump body CAB guard
  • 10.57. B020 Installation of subassembly of the dump body platform guard 6HM57T
  • 10.58. B030 Installation of subassembly of the dump body 150 CM spill guard
  • 11. Appendix Machine check sheet for field assembly
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