Description
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Model List:
- HD465-7E0 Dump Truck
- HD605-7E0 Dump Truck
- 1. Cover
- 2. Major points changed from model 7
- 3. Outline of division
- 4. Dimensions of main components
- 5. Rough schedule of assembly and welding
- 6. List of equipments, tools, and consumables
- 7. Assembly process No.
- 7.1. List of jigs, tools, and consumables
- 7.2. Oil, grease, and coolant
- 7.3. Levels of oil, grease, and coolant
- 7.4. Positioning rear axle assembly
- 7.5. Installing rear suspension
- 7.6. Installing of axle rod (upper)
- 7.7. Slinging bare machine
- 7.8. Installing rear axle assembly (Connecting axle rods)
- 7.9. Connecting rear suspension
- 7.10. Positioning bare machine
- 7.11. Installing right front axle (Connecting Aarm)
- 7.12. Installing right front axle (Connecting suspension)
- 7.13. Installing right front axle (Connecting steering cylinder and tie rod)
- 7.14. Installing right front axle (Connecting brake hose)
- 7.15. Installing right front axle (Connecting piping for automatic suspension)
- 7.16. Connection and fixing of right front axle wiring harness (ABS specification)
- 7.17. Connection and fixing of right front centralized lubrication hoses4point greasing specification
- 7.18. Installing tire and wheel assembly
- 7.19. Installing body hinge grease tube
- 7.20. Installation of rear monitor
- 7.21. Installing drive shaft
- 7.22. Connecting cooling hose
- 7.23. Connecting brake actuating hose
- 7.24. Connection of rear brake and parking brake actuating hose(Traction control equipped machine)
- 7.25. Connection and fixing of rear centralized lubrication hoses 4point greasing specification
- 7.26. Installing right front support
- 7.27. Installing R.H platform assembly
- 7.28. Fixing of ORBCOMM antenna cable
- 7.29. Installation of ORBCOMM antenna pole
- 7.30. Installing of fire prevention cover
- 7.31. Installation of fire prevention cover (Sand terrain specification)
- 7.32. Installing right fender
- 7.33. Installation of right fender (Side lamp specification)
- 7.34. Installing L.H catwalk assembly
- 7.35. Installing L.H handrail
- 7.36. Installation of cab side step (Diagonal ladder specification)
- 7.37. Installation of diagonal ladder 1 (Diagonal ladder specification)
- 7.38. Installation of diagonal ladder 2 (Diagonal ladder specification)
- 7.39. Installation of diagonal ladder 3 (Diagonal ladder specification)
- 7.40. Assembly of diagonal ladder (Diagonal ladder specification)
- 7.41. Installation of under view mirror (Diagonal ladder specification)
- 7.42. Installing radio antenna and fixing its cable
- 7.43. Installing L.H fender
- 7.44. Installation of left fender (Side lamp specification)
- 7.45. Installing left side mudguard
- 7.46. Installing right side mudguard
- 7.47. Installation of R.H exhaust pipe cover (Muffler specification)
- 7.48. Installation of R.H exhaust pipe cover (Exhaust selector box specification)
- 7.49. Installing transmission underguard
- 7.50. Installation of radiator curtain (Radiator curtain specification and sand terrain specification)
- 7.51. Removing hoist cylinder bracket
- 7.52. Removing hoist piping blind plate
- 7.53. Welding body
- 7.54. Slinging body
- 7.55. Installing hinge pin
- 7.56. Connecting hoist cylinder
- 7.57. Welding protective cover by actually positioning it on machine
- 7.58. Installing body mount
- 7.59. Procedure for adjusting body mount shim
- 7.60. Welding front body mount bracket
- 7.61. Welding exhaust tube by actually positioning it on machine
- 7.62. Installation of grease junction tube 4point greasing specification
- 7.63. Installing rock ejector
- 7.64. Installing body lock pin
- 7.65. Installing body mudguard
- 7.66. Connecting dump sensor
- 7.67. Procedure for adjusting dump sensor
- 7.68. Calibrating dump control
- 7.69. Bleeding air from brake system (Preparation)
- 7.70. Bleeding air from brake system (Front)
- 7.71. Bleeding air from brake system (Rear)
- 7.72. Adjusting suspension
- 7.73. Greasing (Right front axle)
- 7.74. Greasing (Hoist cylinder)
- 7.75. Greasing (Rear suspension and axle rod)
- 7.76. Painting
- 7.77. Sticking body decal (1/2)
- 7.78. Sticking body decal (2/2)
- 7.79. Removing jig
- 7.80. Adjusting angles of mirrors
- 7.81. Checking/Adding lubricants
- 7.82. Sticking of tieoff decals to dump body for compliancewith Australian regulations
- 7.83. G350 Installation of cab
- 7.84. G420 Connection of steering column
- 7.85. G900 Safetycritical section check sheet
- 7.86. G910 Check of inflation pressure of tires and inflation of them
- 7.87. C0010 Preparation of welding body
- 7.88. C0020 Assembly of split body
- 7.89. C0030 Tack welding body
- 7.90. C0040 Welding body
- 7.91. C0050 Welding body instruction (1/2)
- 7.92. C0060 Welding body instruction (2/2)
- 7.93. C0070 Turn over the body
- 7.94. C0080 Welding body protector (1/2)
- 7.95. C0090 Welding body protector (2/2)
- 7.96. C0100 Finishing and painting welded parts of body
- 7.97. C0110 Reworking on body (Exhaust selector box specification)
- 7.98. C0120 Welding of body exhaust pipe (Exhaust selector box specification)
- 8. Machine check sheet for field assembly
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