Description
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Model List:
- HM400-3 Articulated Dump Truck
- 1. COVER
- 2. FOREWORD
- 2.1. BEFORE READING THIS MANUAL
- 2.2. SAFETY INFORMATION
- 2.3. INTRODUCTION
- 2.3.1. USE OF MACHINE
- 2.3.2. DIRECTIONS OF MACHINE
- 2.3.3. VISIBILITY FROM OPERATORS SEAT
- 2.4. PRODUCT INFORMATION
- 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- 2.4.2. ENGINE NUMBER PLATE
- 2.4.3. SERVICE METER LOCATION
- 2.4.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
- 2.5. CONTENTS
- 3. SAFETY
- 3.1. SAFETY
- 3.2. SAFETY LABELS
- 3.2.1. LOCATION OF SAFETY LABELS
- 3.2.2. SAFETY LABELS
- 3.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
- 3.3.1. PRECAUTIONS BEFORE STARTING OPERATION
- 3.3.2. PREPARATIONS FOR SAFE OPERATION
- 3.3.3. FIRE PREVENTION
- 3.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
- 3.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
- 3.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
- 3.3.7. UNAUTHORIZED MODIFICATION
- 3.3.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
- 3.3.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
- 3.4. PRECAUTIONS FOR OPERATION
- 3.4.1. PRECAUTIONS FOR JOBSITE
- 3.4.2. STARTING ENGINE
- 3.4.3. OPERATION
- 3.4.4. TRANSPORTATION
- 3.4.5. TOWING
- 3.5. PRECAUTIONS FOR MAINTENANCE
- 3.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
- 3.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- 3.5.3. TIRES
- 4. OPERATION
- 4.1. GENERAL VIEW
- 4.1.1. GENERAL VIEW OF MACHINE
- 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
- 4.2. EXPLANATION OF COMPONENTS
- 4.2.1. MACHINE MONITOR
- 4.2.2. SWITCHES
- 4.2.3. CONTROL LEVERS AND PEDALS
- 4.2.4. CIGARETTE LIGHTER
- 4.2.5. EMERGENCY ESCAPE HAMMER
- 4.2.6. HANDLING AIR CONDITIONER
- 4.2.7. HANDLING RADIO
- 4.2.8. AUXILIARY ELECTRIC POWER
- 4.2.9. FUSE
- 4.2.10. OPEN AND CLOSE CAB DOOR
- 4.2.11. STORAGE FOR TOOLS
- 4.2.12. STORAGE FOR FIRE EXTINGUISHER
- 4.2.13. BATTERY DISCONNECT SWITCH
- 4.2.14. CIRCUIT BREAKER
- 4.2.15. DUST INDICATOR
- 4.2.16. ARTICULATION LOCK
- 4.2.17. BODY PIVOT PINS
- 4.2.18. HANDLING REAR VIEW MONITOR
- 4.2.19. HANDLING Komatsu Diesel Particulate Filter (KDPF)
- 4.2.20. HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
- 4.2.21. HANDLING MACHINES EQUIPPED WITH KOMTRAX
- 4.3. MACHINE OPERATIONS AND CONTROLS
- 4.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
- 4.3.2. STARTING ENGINE
- 4.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
- 4.3.4. STOPPING ENGINE
- 4.3.5. CHECKS AFTER STOPPING ENGINE
- 4.3.6. MACHINE OPERATION
- 4.3.7. SHIFTING GEARS
- 4.3.8. TRAVELING DOWNHILL
- 4.3.9. STEERING MACHINE
- 4.3.10. OPERATE WITH INTERAXLE DIFFERENTIAL LOCK
- 4.3.11. HANDLING AUTOMATIC RETARDER, ACCELERATOR CONTROL (ARAC)
- 4.3.12. HANDLING KOMATSU TRACTION CONTROL SYSTEM (KTCS)
- 4.3.13. LOADING WORK
- 4.3.14. DUMPING
- 4.3.15. CAB TILT OPERATION
- 4.3.16. OPERATION
- 4.3.17. PARKING MACHINE
- 4.3.18. AFTER DAILY WORK COMPLETION
- 4.3.19. LOCKING
- 4.3.20. HANDLING TIRES
- 4.4. DUMP BODY HEATING SPECIFICATIONS
- 4.5. DETERMINE AND MAINTAIN TRAVEL ROAD
- 4.5.1. DETERMINE TRAVEL ROAD
- 4.5.2. MAINTAIN TRAVEL ROAD
- 4.6. TRANSPORTATION
- 4.6.1. TRANSPORTATION
- 4.6.2. SECURING MACHINE
- 4.6.3. LIFTING MACHINE
- 4.7. COLD WEATHER OPERATION
- 4.7.1. COLD WEATHER OPERATION INFORMATION
- 4.7.2. AFTER DAILY WORK COMPLETION
- 4.8. LONGTERM STORAGE
- 4.8.1. BEFORE STORAGE
- 4.9. TROUBLES AND ACTIONS
- 4.9.1. RUNNING OUT OF FUEL
- 4.9.2. IF TRANSMISSION HAS TROUBLE
- 4.9.3. LOWERING DUMP BODY IN EMERGENCY
- 4.9.4. TOWING MACHINE
- 4.9.5. DISCHARGED BATTERY
- 4.9.6. OTHER TROUBLE
- 5. MAINTENANCE
- 5.1. RULES FOR MAINTENANCE
- 5.1.1. SERVICE METER READING
- 5.1.2. KOMATSU GENUINE REPLACEMENT PARTS
- 5.1.3. KOMATSU GENUINE LUBRICANTS
- 5.1.4. ALWAYS USE CLEAN WASHER FLUID
- 5.1.5. FRESH AND CLEAN LUBRICANTS
- 5.1.6. CHECK DRAINED OIL AND USED FILTER
- 5.1.7. CAUTION FOR REFILLING OIL OR FUEL
- 5.1.8. WELDING INSTRUCTIONS
- 5.1.9. DO NOT DROP THINGS INSIDE MACHINE
- 5.1.10. DUSTY JOBSITES
- 5.1.11. AVOID MIXING OIL
- 5.1.12. LOCKING INSPECTION COVERS
- 5.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
- 5.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
- 5.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
- 5.1.16. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
- 5.2. OUTLINE OF MAINTENANCE
- 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- 5.2.2. HANDLING ELECTRICAL COMPONENTS
- 5.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
- 5.3.1. TIGHTENING TORQUE LIST
- 5.4. MAINTENANCE SCHEDULE
- 5.4.1. MAINTENANCE SCHEDULE TABLE
- 5.4.2. MAINTENANCE INTERVAL WHEN DIESEL FUEL MIXED WITH BIOFUEL IS USED
- 5.5. MAINTENANCE PROCEDURE
- 5.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
- 5.5.2. WHEN REQUIRED
- 5.5.3. CHECKS BEFORE STARTING
- 5.5.4. EVERY 50 HOURS MAINTENANCE
- 5.5.5. EVERY 250 HOURS MAINTENANCE
- 5.5.6. EVERY 500 HOURS MAINTENANCE
- 5.5.7. EVERY 1000 HOURS MAINTENANCE
- 5.5.8. EVERY 2000 HOURS MAINTENANCE
- 5.5.9. EVERY 4000 HOURS MAINTENANCE
- 5.5.10. EVERY 4500 HOURS MAINTENANCE
- 5.5.11. EVERY 6000 HOURS MAINTENANCE
- 5.5.12. EVERY 8000 HOURS MAINTENANCE
- 5.5.13. EVERY 9000 HOURS MAINTENANCE
- 6. SPECIFICATIONS
- 6.1. SPECIFICATIONS
- 7. ATTACHMENTS AND OPTIONS
- 7.1. CAB POWER TILT
- 7.2. HANDLING PAYLOAD METER
- 7.2.1. OUTLINE OF SYSTEM
- 7.2.2. DISPLAY DURING NORMAL OPERATION
- 7.2.3. EXTERNAL DISPLAY LAMP
- 7.2.4. DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER
- 7.2.5. PROCEDURE WHEN DOWNLOADING
- 7.2.6. DISPLAY TOTAL PAYLOAD / NUMBER OF CYCLES
- 7.2.7. DISPLAY LOAD AND FUEL EFFICIENCY RECORD
- 7.2.8. SETTING MACHINE ID AND OPEN ID
- 7.2.9. PERFORMING CALIBRATION
- 7.2.10. PAYLOAD OF CYCLE DATA
- 7.2.11. SERVICE FUNCTION
- 7.2.12. THE OTHER INFORMATION
- 8. REPLACEMENT PARTS
- 8.1. SAFETY CRITICAL PARTS
- 8.1.1. SAFETY CRITICAL PARTS LIST
- 8.2. CONSUMABLE PARTS
- 8.2.1. CONSUMABLE PARTS LIST
- 8.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
- 8.3.1. LUBRICATION CHART
- 8.3.2. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- 8.3.3. RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
- 9. INDEX
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