Komatsu Payload Meter II Operation and Maintenance Manual CEAM006301

Description

• Model List:
  • Payload Meter II

• 1. MAIN MENU
• 2. COVER
• 3. CONTENTS
• 4. GENERAL INFORMATION
• 5. LIGHTS, SWITCHES, AND COMPONENTS
• 6. TIPS FOR OPERATION
• 7. EXTERNAL DISPLAY LIGHTS
• 8. THEORY OF OPERATION
• 8.1. BASIC DESCRIPTION
• 8.2. INCLINOMETER
• 8.3. LINKAGE FACTOR
• 8.4. GAIN FACTOR
• 8.5. BRAKE LOCK
• 8.6. SOURCES OF ERROR
• 8.7. TYPICAL DATA FROM SERVICE CHECK MODE
• 8.8. EXAMPLE CALCULATION OF PAYLOAD
• 8.9. VIEWING PAYLOAD CALCULATION INPUTS
• 8.10. CHECKING THE GAIN
• 8.11. ADJUSTING THE GAIN
• 9. TYPES OF DATA STORED
• 9.1. CYCLE DATA
• 9.2. ENGINE ON/OFF DATA
• 9.3. FAULT CODES AND WARNING DATA
• 9.4. ENGINE OPERATION
• 9.5. TOTAL PAYLOAD AND TOTAL NUMBER OF CYCLES
• 9.6. OTHER DATA
• 10. OPERATOR FUNCTIONS
• 10.1. USING THE OPERATOR LOAD COUNTER
• 10.1.1. DESCRIPTION
• 10.1.2. VIEWING THE OPERATOR LOAD COUNTER
• 10.1.3. CLEARING THE OPERATOR LOAD COUNTER
• 10.1.4. DIMMING THE LIGHTS ON THE DISPLAY
• 11. INITIAL SETUP OF PAYLOAD METER
• 11.1. SWITCH SETTINGS
• 11.2. CHECKING THE OPERATOR CHECK MODE
• 11.3. CHECKING THE SERVICE CHECK MODE
• 11.3.1. SETTING UPXX
• 11.3.2. SETTING PL00
• 11.4. CHECKING THE Gt SETTING
• 11.5. CHECKING THE INCLINOMETER SETTINGS
• 11.6. CALIBRATING A TRUCK
• 12. DISPLAYS AT STARTUP
• 13. SETUP AND MAINTENANCE
• 13.1. SETTING THE SPEED LIMIT
• 13.2. SETTING THE OPTION CODE
• 13.3. SETTING THE MACHINE I. D.
• 13.4. SETTING THE OPERATOR I. D.
• 13.5. SETTING THE TIME AND DATE
• 14. DOWNLOAD OF INFORMATION
• 15. DISPLAY OF FAULT CODES
• 16. CHARTS OF FAULT CODES AND OTHER INFORMATION
• 17. MONITORING INPUT SIGNALS
• 18. SERVICE CHECK MODE
• 19. UP FACTOR PAYLOAD CALCULATION GAIN
• 20. PL MODE LOAD CALCULATION TIMING
• 21. FINAL GEAR RATIO SELECTION
• 22. BATTERY REPLACEMENT PROCEDURE
• 22.1. REPLACING THE BATTERY
• 22.2. AFTER REPLACING THE BATTERY
• 23. SUSPENSION PRESSURE SENSOR
• 24. PAYLOAD METER BACK PANEL
• 25. CONNECTIONS (AMP PIN IDENTIFICATION)
• 26. PAYLOAD CIRCUIT NUMBERS
• 27. PAYLOAD METER II REINITIALZATION PROCEDURE
• 28. TROUBLESHOOTING SECTION
• 29. COMMON PROBLEMS
• 29.1. SUSPENSION CHARGING
• 29.2. SYMPTOM TABLE
• 29.3. MISSING BODYUP SIGNAL
• 29.4. MISSING SPEED SIGNAL
• 29.5. F18 RTERMINAL, OIL PRESSURE SIGNALS
• 29.6. SHORTED 18V SENSOR POWER SUPPLY (930E)
• 30. FAULT TREE DIAGNOSIS
• 30.1. PAYLOAD LIGHTS WONT ILLUMINATE
• 30.2. RED, AMBER OR GREEN PAYLOAD LIGHT DOES NOT ILLUMINATE
• 30.3. CANNOT DOWNLOAD PC COMMUNICATIONS
• 30.4. PC COMMUNICATIONS CONFIGURATION
• 30.5. CAL PAYLOAD METER WONT CALIBRATE
• 30.6. F20 SENSOR POWER FAULT
• 30.7. F21 THRU F28 PRESSURE SENSOR FAULTS
• 30.8. F31, F32 INCLINOMETER
• 30.9. BODY UP INPUT
• 30.10. BRAKE LOCK INPUT
• 30.11. SPEED SIGNAL
• 31. CONNECTORS AND PRESSURE SENSORS
• 32. REALTIME PAYLOAD METER II MONITOR PROGRAM
• 32.1. DATA DEFINITIONS AND COMMENTS
• 32.2. TRUCK STATUS AND INPUTS
• 32.3. MENU FUNCTIONS
• 32.4. USING SCOPE
• 32.5. LOG FILE INFORMATION
• 32.6. CONNECTIONS TO PAYLOAD METER II
• 33. USING SCOPE
• 33.1. MONITORING INPUTS USING SCOPE
• 33.2. MONITORING SUSPENSION CHARGING USING SCOPE
• 33.3. PRESSURE SENSOR DUMMY LOADS
• 34. GAIN ADJUSTMENT WORKSHEET